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For Professional Technical Support call 1-844-242-2475                                                                                                                    7 

 

Suction Outlets per Pump 

 

Provide at least two hydraulically balanced main drains, with covers, as suction outlets for each circulating pump 
suction line. The centers of the main drains (suction outlets) on any one suction line must be at least 3 ft. apart. 

 

The system must be built so that it cannot operate with the pump drawing water from only one main drain. There 
must be at least two main drains connected to the pump whenever it is running. 

 

However, if two main drains run into a single suction line, the single suction line may be equipped with a valve 
which will shut off both main drains from the pump. 

 

More than one pump can be connected to a single suction line as long as the requirements listed above are met. 

 

Water Velocity 

The maximum water velocity through the suction fitting or cover for any suction outlet must be 1.5 ft. per second 
unless the outlet complies with the latest ASME/ANSI Specification for Suction Fittings For Use in Swimming Pools, 
Spas, Hot Tubs, and Whirlpool Bathtub Applications. In any case, do not exceed the suction fitting’s maximum 
designed flow rate. 
If 100% of the pump’s flow comes from the main drain system, the maximum water velocity in the pump suction 
hydraulic system must be 6 ft. per second or less even if one main drain (suction outlet) is completely blocked. The 
flow through the remaining main drain(s) must comply with the latest ASME/ANSI Specification for Suction Fittings For 
Use in Swimming Pools, Spas, Hot Tubs, and Whirlpool Bathtub Applications. 

 

Testing and Certification 

Suction outlet covers must have been tested by recognized testing laboratory and found to comply with the latest 
ASME/ANSI Specifications for Suction Fittings For Use in Swimming Pools, Spas, Hot Tubs, and Whirlpool Bathtub 
Applications. 
 

Fittings 

Fittings restrict flow; for best efficiency use the fewest possible fittings (but at least two suction outlets). Avoid fittings 
which could cause an air trap. Pool fittings must conform to International Association of Plumbing and Mechanical 
Officials (IAPMO) standards. Use only non-entrapping suction fitting or double suction. 
 

Electrical 
WARNING: 

Risk of electric shock. Can shock, burn or kill. Ground pump before connecting to power supply.

 

 

 

Ground motor before connecting to electrical power supply. Failure to ground motor can cause severe or fatal 
electrical shock hazard. 

 

To avoid dangerous or fatal electrical shock, turn OFF power to motor before working on electrical connections. 

 

Ground Fault Circuit Interrupter (GFCI) tripping indicates an electrical problem. If GFCI trips and will not re-set, 
have a qualified electrician inspect and repair electrical system. 

 

Exactly match supply voltage to name plate voltage. Incorrect voltage can cause fire or seriously damage motor 
and voids warranty. If in doubt consult a licensed electrician.

 

Summary of Contents for PPI10001SPK

Page 1: ...R S MANUAL 2 SPEED POOL PUMP Questions problems missing parts Before returning to the store call K2 Customer Service 8 a m 6 p m EST Monday Friday 1 844 242 2475 www K2pumps com Copyright 2020 GP Enterprises Co Ltd K2Man 31 Rev 12 28 20 ...

Page 2: ...of the body is held against the drain cover trapping the swimmer underwater This hazard is present when the drain cover is missing or broken or the cover flow rating is not high enough for the pump or pumps Evisceration Disembowelment When a person sits on an open pool particularly a child wading pool or spa outlet and suction is applied directly to the intestines causing severe intestinal damage ...

Page 3: ...ested equipment may fail causing severe injury or property damage Read and follow instructions in owner s manual when installing and operating equipment Have a trained pool professional perform all pressure tests Do not connect system to a high pressure or city water system Use equipment only in a pool or spa installation Trapped air in the system can cause explosion BE SURE all air is out of the ...

Page 4: ... cover is properly installed Replace drain covers as necessary Drain covers deteriorate over time due to exposure to sunlight pool chemicals and weather Avoid getting hair limbs or body in close proximity to any suction cover pool drain or outlet Disable suction outlets or reconfigure into return inlets 16 IMPORTANT Before pressure testing make the following safety checks Check all clamps bolts li...

Page 5: ... 1 2 in Slip Half Union Kit included with the pump Only qualified licensed personnel should install pump and wiring Pump mount must Be located away from corrosive or flammable liquids Have enough ventilation to maintain air temperature at less than the maximum ambient temperature rating Max Amb listed on the motor model plate If this pump is installed in an enclosure pump house the enclosure must ...

Page 6: ...ICE Support all piping connected to pump Piping Use at least 1 1 2 in 38 mm pipe Use 2 in 51 mm pipe if possible Increase size if a long run is needed To avoid strains on the pump support both suction and discharge pipes independently Place these supports near the pump To avoid a strain left by a gap at the last connection start all piping at the pump and run pipe away from the pump To avoid air l...

Page 7: ...on outlet is completely blocked The flow through the remaining main drain s must comply with the latest ASME ANSI Specification for Suction Fittings For Use in Swimming Pools Spas Hot Tubs and Whirlpool Bathtub Applications Testing and Certification Suction outlet covers must have been tested by recognized testing laboratory and found to comply with the latest ASME ANSI Specifications for Suction ...

Page 8: ...ire required by code Connect motor ground terminal to electrical service ground Connect a No 8 AWG 8 4 sq mm solid copper bonding wire to the bonding lug provided on the motor housing and to all metal parts of the swimming pool spa or hot tub and to all electrical equipment metal piping or conduit within 5 ft 1 5 m of the inside walls of swimming pool spa or hot tub To Wire a Two Speed Motor NOTIC...

Page 9: ...otor to prevent dirt bugs etc from entering Table l Recommended Fusing Data Motor HP Branch Fuse Rating Amps Max Load Amps Voltage Hz Phase Service to Motor Distance in Ft m 0 300 0 90 AWG Wire Size mm2 1 15 5 1 230 60 1 14 2 1 1 2 15 6 6 230 60 1 Time delay fuses are recommended instead of standard fuses in any motor circuit OPERATION STORAGE WARNING Risk of explosion Before removing trap cover N...

Page 10: ...pa system Propylene glycol or RV antifreeze is non toxic and will not damage plastic system components other anti freeze formulas are highly toxic and may damage plastic components in the system Drain all water from pump and piping when expecting freezing temperatures or when storing pump for a long time see Draining Pump Keep motor dry and covered during storage To avoid condensation corrosion pr...

Page 11: ...egular maintenance is needed beyond reasonable care and periodic cleaning of the strainer basket If shaft seal is worn or damaged repair as follows Pump Disassembly Removing Old Seal Before disassembly disconnect power to pump motor Be sure gate valves on suction and return piping are closed Release all pressure by opening all vents 1 Drain pump by removing drain plugs on bottom of pump body and t...

Page 12: ...k 4 Replace slinger on end of motor shaft so that impeller sleeve will push it into position If slinger shows signs of wear or damage replace it 5 Remount seal plate on motor Tighten bolts to 60 80 inch lbs 69 92 kg cm torque 6 Apply a small amount of liquid detergent to inside diameter of rotating half of seal 7 Slide rotating seal member polished carbon face out over impeller sleeve until rubber...

Page 13: ... is not clogged if it is clean trap and strainer Make sure impeller is not clogged follow instructions in Removing Old Seal check impeller for clogging follow instructions in Installing New Seal for reassembly Impeller and diffuser may be worn If so order replacement parts by calling customer service Problem Possible Cause Corrective Action The pump may be running too slow There is an error in the...

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