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6

5. Carefully and slowly pinch oil fill plug (7) to 

release trapped air.

6. Turn release valve (4) counterclockwise to the 

open position one full turn and lower ram to the 

lowest position.

7. Turn release valve (4) clockwise to the closed 

position and check for proper pump action. It may 

be necessary to perform the above step more 

than once to assume air is completely evacuated.

1. Before using this product, read the owner's manual completely and familiarize yourself thoroughly with the 

    product and the hazards associated with its improper use.

2. Perform the air purge procedure. (See previous instructions for system purge procedure.)

3. Check and that the pump operates smoothly before putting into service. 

4. Inspect before each use. Do not use if bent, broken or cracked components are noted.

  BEFORE USE

All numbers in parenthesis () refer to the index 

number (page 9) from the parts breakdown.

RAISING THE JACK 

1.  Before use, ensure the transmission weight and 

size does not exceed the capacity of the jack.

2.  Ensure the vehicle from which the gearbox is to 

be removed is correctly positioned.

3. Check to ensure the handbrake is applied and 

raised to allow the transmission jack to be 

positioned correctly.

4.  Ensure there are no other people around or 

under the vehicle.

5.  Ensure saddle is in its lowest position and use 

handle to transport and centrally position jack 

beneath vehicle transmission.

6.  Close the release valve by turning it clockwise 

until it is firmly closed.

7.  Pump handle to lift until saddle contacts load. 

Continue to pump the jack handle to lift the 

vehicle to the desired height.

8.  After lifting, support the load appropriately before 

removing transmission.

  OPERATION

oil fill 

plug 

Turn release 

valve

Summary of Contents for KTI-63500A

Page 1: ... 63500A WARNING Cancer and Reproductive Harm www P65Warnings ca gov Capacity Minimum Lifting Range Maximum Lifting Range Saddle Forward Tilt Saddle Backward Tilt Base L x W Ram Travel 700 lbs 49 5 8 inch 68 3 4 inch 14 72 22 1 4 x 21 3 8 inch 19 1 8 inch ...

Page 2: ... Service and maintain the unit only with authorized or approved replacement parts negligence will make the jack unsafe for use and void the warranty Carefully inspect the unit on a regular basis and perform all maintenance as required Store these instructions in the handle of your jack Keep all decals on the unit clean and visible Inspect the jack carefully before each use Ensure the jack is not d...

Page 3: ...or adapters supplied by the manufacturer shall be used 9 Do not get under or allow anyone under the vehicle until it has been supported by jack stands 10 Center load on saddle prior to lifting 11 Use wheel chocks or other blocking device on opposing wheels before using jack 12 Never use on a lawn mower or lawn tractor 13 Do not use this jack for any use other than the manufacturer specified usage ...

Page 4: ...support tube parts 12 with screws 15 washers 5 spring washers 6 and nuts 7 CYLINDER 1 Attach the long ram jack 2 to the support tube parts 12 with screws 8 washers 5 spring washers 6 and nuts 7 2 Attach the saddle to the jack with screw 11 16 9 14 10 15 7 14 5 6 12 12 7 6 5 8 2 2 11 All numbers in parenthesis refer to the index number from the parts breakdown page 9 ...

Page 5: ...open position 3 Turn release valve R25 clockwise to the closed position R25 R25 4 Pump handle 6 until the ram reaches about half height continue to pump several times to remove trapped air in the ram ASSEMBLY T4 T5 T6 1 2 6 6 T7 T8 1 Mount the four angle brackets T4x4 to the saddle using screws T5x4 washers T6x8 spring washers T7x4 and nuts T8x4 Attach the hook guide 13 to the saddle with washer 5...

Page 6: ...n or cracked components are noted BEFORE USE All numbers in parenthesis refer to the index number page 9 from the parts breakdown RAISING THE JACK 1 Before use ensure the transmission weight and size does not exceed the capacity of the jack 2 Ensure the vehicle from which the gearbox is to be removed is correctly positioned 3 Check to ensure the handbrake is applied and raised to allow the transmi...

Page 7: ... the load in transit Keep all other people at a safe distance 4 DO NOT use on asphalt or any soft surface as jack may sink or tip causing damage to transmission or personal or injury harm may result 5 WARNING If jack tips or leans STOP WHAT YOUR ARE DOING MOVE QUICKLY TO A SAFE DISTANCE DO NOT TRY TO HOLD OR STEADY JACK to prevent personal injury and or property damage RE INSTALLING A GEARBOX 1 En...

Page 8: ...ipment using light penetrating oil lubricating spray Use a good lubricant on all moving parts For light duty use lubrication once a month For heavy and constant use lubrication recommended every week NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES Rust Prevention Check rams and pump plungers on the power unit assemblies daily for any signs of rust or corrosion Without a load lift the eq...

Page 9: ...9 PARTS BREAKDOWN ...

Page 10: ...el 2 13 KTP63500A 13 Spring pin Ø5x30mm 2 14 KTP63500A 14 Hook 1 15 KTP63500A 15 Hook pin 1 16 Washer M8 3 17 Nut M8 3 18 KTP63500A 18 Platform assembly 1 19 Hex bolt M10 30mm 8 20 KTP63500A 20 Sliding plate assembly 4 21 Hex bolt M8 30mm 1 22 Spring washer M8 1 23 Hex bolt M10 20mm 1 24 KTP63500A 24 Long ram jack 1 25 Handle socket 1 26 KTP63500A 26 Round wire snap ring Ø1 2x18mm 3 27 Connecting ...

Page 11: ...etween 40 F 105 F 4 C 41 C www ktoolinternational com Michigan If you have any question about the use of this product please contact K Tool International 1 Year Limited Warranty K Tool International Lifting Equipment is warranted to be free from defects in material and workmanship within one year from the date of original purchase This warranty is extended to the original retail purchaser only If ...

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