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Jupiter Avionics JA98-001, Installation And Operating Manual

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Jupiter Avionics JA98-001 Installation And Operating Manual Download Page 2

 

 

 

JA98-001 Remote Mount Audio Controller

 

Installation and Operating Manual

 

 

 

Rev A 

 

Page ii 

 

Copyright 2014 Jupiter Avionics Corp. 

All rights reserved 

Jupiter Avionics Corporation (JAC) permits a single copy of this manual to be printed or downloaded for the express 

use of an installing agency. Any such electronic or printed copy of this manual must contain the complete text of this 

copyright notice. Any unauthorized commercial distribution of this manual is strictly prohibited. Except as described 

above, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded, or stored in any 

storage medium for any purpose without the express prior written consent of JAC.  

 

 
 
 

RECORD OF REVISIONS 

Revision  Rev Date 

Description 

ECR 

A 

Feb 2014  Initial release, Serial number 1001 and higher. 

2216 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Prepared: 

 

MPB 

Checked: 

Approved: 

 

 

IMPORTANT: 

Information in this document is subject to change without notice.  

To confirm the current revision status of this manual, visit the JAC website: 

www.jupiteravionics.com 

 

JAC

SRM

02-12-14

JAC

KDV

02-12-14

Summary of Contents for JA98-001

Page 1: ...emote Mount Audio Controller Installation and Operating Manual Rev A Jupiter Avionics Corporation 1959 Kirschner Road Kelowna BC Canada V1Y 4N7 Tel 1 778 478 2232 Toll Free 1 855 478 2232 www jupiteravionics com ...

Page 2: ...cial distribution of this manual is strictly prohibited Except as described above no part of this manual may be reproduced copied transmitted disseminated downloaded or stored in any storage medium for any purpose without the express prior written consent of JAC RECORD OF REVISIONS Revision Rev Date Description ECR A Feb 2014 Initial release Serial number 1001 and higher 2216 Prepared MPB Checked ...

Page 3: ...d Inspecting Equipment 6 2 3 1 Warranty 6 2 4 Installation Procedures 6 2 4 1 Installation Limitations 6 2 4 2 Cabling and Wiring 6 2 4 3 Mechanical Installation 7 2 4 4 In Line PTT Cordsets 7 2 4 5 Post Installation Checks 7 2 5 Adjustments and Configuration using ProCS 8 2 5 1 JA98 001 ProCS Connection 8 2 5 2 Configurable Settings 8 2 5 2 Other Configuration Features 15 2 6 Virtual Control Pane...

Page 4: ... 18 3 3 Emergency Operation Mode 18 3 3 1 Auto Emergency Mode 18 3 3 2 Selected Emergency Mode 18 Appendix A Installation Drawings A1 A1 Introduction A1 A2 Installation Drawings A1 Appendix B Certification Documents B1 B1 Airworthiness Approval B2 B2 Instructions for Continued Airworthiness B2 B3 Environmental Qualification Form B3 ...

Page 5: ...ch interfaces with the power and passenger headset connections This layout minimizes crosstalk and follows industry standard interconnect for multi user audio controllers Numerous input and output levels are adjustable several audio paths are selectable and alert audio analogue waveforms can be loaded using the configuration tool ProCS Product Configuration Software to write configuration commands...

Page 6: ...via ProCS MIC 7 Audio signal MODE SELECT CONFIG AUDIO 1 Multi format signal MUSIC 2 Audio signal NORM MODE SELECT 1 Active low discrete ICS PTT 3 Active low discrete selected via ProCS TX PTT 3 Active low discrete POWER INPUT 1 14 to 28 Vdc power supply RX 11 Audio signal 6 COM 5 NAV 1 3 2 Outputs Name Qty Type CVR HI LO 1 Audio signal CONFIG DATA FROM JA98 1 Data signal CONTROL DATA FROM JA98 1 D...

Page 7: ...s 10 Pilot Phone rated output in emergency mode or with power input 6 Vdc 2 10 Vrms 10 Phone rated output power with MUSIC input 3 88 Vrms 10 Microphone rated output 250 mVrms 10 CVR rated output 500 mVrms 10 CVR rated output with input as MUSIC 250 mVrms 10 CVR rated output with input as PILOT MIC 1 00 Vrms 10 CVR rated output in emergency mode 500 mVrms 10 Receive Composite rated output 2 5 Vrms...

Page 8: ...circuitry type Emergency single ended Microphone inputs circuitry type single ended MUSIC LEFT RIGHT HI LO audio input circuitry type differential MUSIC attenuation 38 dB max RECEIVE AUDIO input circuitry type differential PHN HI LO output circuitry type single ended MIC output circuitry type differential RX Composite Audio output circuitry type differential ICS TIE HI LO Circuitry Type differenti...

Page 9: ...TA TO JA98 001 data input signal and CONFIG DATA FROM JA98 001 data output signal is RS 232 1 4 4 Environmental Specifications The JA98 001 Remote Mount Audio Controller has been tested to the environmental conditions listed below Environmental categories for which TSO compliance has been demonstrated are listed in the Environmental Qualification Form in Appendix B of this manual Temperature Opera...

Page 10: ...ranty repair centre or of removing and replacing the defective unit in the aircraft This warranty does not cover failures due to abuse misuse accident or unauthorized alteration or repairs THIS WARRANTY IS VOID IF THE PRODUCT IS NOT INSTALLED BY AN AUTHORIZED JAC DEALER If the on line warranty card is not completed the product will be warranted from the date of manufacture Contact JAC for return a...

Page 11: ...st Installation Checks 2 4 5 1 Voltage Resistance checks Do not attach this unit until the following conditions are met a Check P2 pin 17 for 28 Vdc or 14 Vdc relative to ground b Check P2 pin 34 for continuity to ground less than 0 5 Ω c Check P2 pins 6 thru 12 for continuity to ground less than 0 5 Ω when the relevant switch is closed d Check P12 pins 6 for continuity to ground less than 0 5 Ω e...

Page 12: ...he ProCS manual for complete information on the configuration process 2 5 1 JA98 001 ProCS Connection 2 5 2 Configurable Settings A standard unit is shipped from the factory with all internal adjustments configured to the default levels At installation it may be desirable to change some of these settings to suit the local operating environment Within ProCS the configurable settings are grouped tog...

Page 13: ...ciated with the control legends The selected name will be used in all subsequent references to the associated transceiver receiver and will be used on the custom generated Connector Maps and Interconnects 2 5 2 2 JA98 001 Radios The Radio Assignments window is used to define the radios for the transceivers receivers and Cockpit Voice Recorder Refer to the ProCS manual for full information on radio...

Page 14: ...input level of each of COM1 6 NAV1 5 and DIRECT1 inputs can be adjusted from 1 to 10 Vrms Default 7 75 Vrms Receive Audio Detector The Receive Audio Detector threshold can be adjusted from 36 to 12 dB of rated input level Default 24 dB Output Level The level of the receive composite audio output RX COMP OUT can be adjusted from 0 25 to 2 5 Vrms Default 1 0 Vrms ...

Page 15: ...ings When the Transmit Timeout check box is checked the transmit time out is enabled Default not checked When the COM5 Duplex check box is checked the COM5 radio is set to duplex operation Default not checked see section 3 2 3 2 5 2 5 JA98 001 Sidetone Levels The Receive Sidetone Level can be adjusted from 12 to 0 dB of the rated phone Level Default 6 dB The COM6 Artificial Sidetone Level output o...

Page 16: ...al audio alerts are intended only to supplement not replace airframe alerts such as low rotor RPM engine out or decision height alerting The alert audio feature is intended for use as a secondary alerting system where another device provides the primary annunciation Several of theJ1 and J2 connector pins can be configured to suit individual installations The default settings are bolded Clicking on...

Page 17: ...cording and the meter to the right of the bar will show the duration of the alert 2 5 2 8 JA98 001 Audio Muting During Transmit Program menu with connected JA98 001 Program menu with no connected product When the Mute RX Audio check box is checked the Receive Audio is muted during transmit Default checked When the Mute ICS Audio check box is checked the ICS Audio is muted during transmit Default c...

Page 18: ...r audio may be adjusted from 0 01 to 1 Vrms Default 0 50 Vrms 2 5 2 10 JA98 001 Music Levels Music Output Level The music output level of the two Music input signals to the Phones audio can be adjusted from 40 to 0 dB of rated phone level Default 0 dB The attenuation level during muting of the music signal can be adjusted from 40 to 0 dB Default 40 dB ...

Page 19: ... 0 2 5 2 12 JA98 001 VOX VOX Delay The VOX OFF Delay Time can be adjusted from 0 50 to 2 00 sec Default 1 sec PAX Drop Cord Mode When the PAX Drop Cord Enable check box is checked the VOX circuits for the passenger microphones are configured for use with drop cords Default not checked 2 5 2 13 JA98 001 Connector Maps The Connector Maps section is used to generate custom Connector Maps and Intercon...

Page 20: ...control operates refer to the JA95 001 Operating Manual 2 7 Installation Kit The kit required to install this unit is not included with the unit The installation kit Part INST JA98 consists of the following Quantity Description JAC Part 2 TAG ring CON 5500 0625 1 D Sub 37 pin connector hood and 37 crimp pins CON 3420 0037 1 D Sub 50 pin connector hood and 50 crimp pins CON 3420 0050 1 D Sub 9 pin ...

Page 21: ...trols the receive volume level When the configuration setting Mute RX Audio is enabled the receive audio is muted during transmit 3 2 2 Transmit Operation The MFD controls which transceiver is selected for transmit When the user s TX PTT is activated the unit will key the selected transceiver The user s MIC audio is routed to the selected transceiver and sidetone audio is routed to the user s phon...

Page 22: ...y if power to the unit is lost or if Pin 1 of J12 is disconnected from ground 3 3 1 Auto Emergency Mode If the unit is in emergency mode because power has been lost to the unit the sum of the COM 1 transceiver NAV 1 receive DIRECT AUDIO 1 and DIRECT AUDIO 2 when configured on will be routed to the pilot s phones and the CVR The pilot s microphone and transmit key are connected to the COM 1 transce...

Page 23: ...and troubleshooting of the JA98 001 Remote Mount Audio Controller are in this Appendix as listed below A2 Installation Drawings DOCUMENT Rev JA98 001 Connector Map A JA98 001 Interconnect A JA98 001 Mechanical Installation A Note A fully customized set of Connector Maps and Interconnects can be created using the ProCS software Refer to the ProCS manual for further information ...

Page 24: ... 1 RX HI NAV 2 RX HI COM 6 RX HI NAV 3 RX HI NAV 4 RX HI NAV 5 RX HI DIRECT AUDIO 1 HI MUSIC LEFT HI RX COMP OUT HI MUSIC RIGHT HI DIGITAL TIE IN ICS TIE HI DIGITAL TIE OUT COPILOT PHN HI PILOT PHN HI SPARE CVR LO DIRECT AUDIO 2 LO COM 1 RX LO COM 2 RX LO COM 3 RX LO COM 4 RX LO COM 5 RX LO NAV 1 RX LO NAV 2 RX LO COM 6 RX LO NAV 3 RX LO NAV 4 RX LO NAV 5 RX LO DIRECT AUDIO 1 LO MUSIC LEFT LO RX C...

Page 25: ...C LO COM 5 MIC HI COM 5 MIC LO PAX 1 MIC HI PAX 1 MIC LO PILOT MIC HI PILOT MIC LO COPILOT MIC HI COPILOT MIC LO PAX 2 MIC HI PAX 2 MIC LO PAX 3 MIC HI PAX 3 MIC LO PAX 4 MIC HI PAX 4 MIC LO PAX 5 MIC HI PAX 5 MIC LO PAX 1 PHN HI PAX 1 PHN LO PAX 2 PHN HI PAX 2 PHN LO PAX 4 5 PHN HI PAX 4 5 PHN LO COM 2 PTT COM 3 PTT COM 4 PTT COM 5 PTT PAX 1 TX PTT PILOT TX PTT PILOT ICS PTT COPILOT TX PTT COPILO...

Page 26: ... NORM MODE SELECT CONTROL DATA FROM JA98 CONTROL DATA TO JA98 SPARE 1 GROUND CHASSIS GROUND SPARE 2 TIME OUT RESET TX ACTIVE P12 9 PIN FEMALE DMIN MATING CONNECTOR P3 4 POLE MALE 3 5MM STEREO TIP TX DATA 1ST RING RX DATA 2ND RING GROUND 3RD RING CONFIG AUDIO ACCEPTS THE FOLLOWING PLUG FORMATS JA99 CONFIGURATION CABLE MATING PLUG NAMES JA98 SIGNAL NAMES CONFIG DATA TO JA98 CONFIG DATA FROM JA98 GRO...

Page 27: ... REVISION H OR LATER CONNECTION TO AIRFRAME GROUND SHOULD BE MADE WITH 20 AWG WIRE LENGTH NOT TO EXCEED 3 FT 0 91 M CABLE SHIELDS AT THE JA98 001 CONNECTOR PINS SHOULD BE TERMINATED TO AIRFRAME GROUND USING A TAG RING P N MS27741 5 OR EQUIVALENT CONNECTOR PIN HAS MORE THAN ONE FUNCTION SEE THE OPTIONS SECTION OF THIS DRAWING FOR ALTERNATE INTERCONNECT WIRING NORM MODE SELECT MUST BE GROUNDED FOR N...

Page 28: ...RX LO RX LO NAV 2 8 27 COM 6 RX HI COM 6 RX LO RX LO COM 6 9 28 NAV 3 RX HI NAV 3 RX LO RX LO NAV 3 10 29 NAV 4 RX HI NAV 4 RX LO RX LO NAV 4 11 30 NAV 5 RX HI NAV 5 RX LO RX LO NAV 5 12 31 DIRECT AUDIO 1 HI DIRECT AUDIO 1 LO RX LO DIRECT AUDIO 1 13 32 MUSIC LEFT HI MUSIC LEFT LO RX LO MUSIC LEFT 14 33 MUSIC RIGHT HI MUSIC RIGHT LO RX LO MUSIC RIGHT 15 34 ICS TIE HI ICS TIE LO HI LO ICS TIE EXPANS...

Page 29: ...2 PILOT TX PTT 7 PILOT TX SWITCH PILOT ICS PTT 9 PILOT ICS SWITCH COPILOT TX PTT 8 COPILOT TX SWITCH COPILOT ICS PTT 10 COPILOT ICS SWITCH MIC LO PAX 1 HEADSET JACK PHN LO PAX 1 MIC HI PAX 1 MIC LO 23 40 PAX 1 PHN HI PAX 1 PHN LO 30 47 MIC LO PAX 2 HEADSET JACK PHN LO PAX 2 MIC HI PAX 2 MIC LO 26 43 PAX 2 PHN HI PAX 2 PHN LO 31 48 MIC LO PAX 3 HEADSET JACK PHN LO PAX 3 MIC HI PAX 3 MIC LO 27 44 PA...

Page 30: ...GURATION FROM ProCS APPLICATION VIA JA99 001 CABLE J3 CONFIG DATA TO JA98 CONFIG DATA FROM JA98 GROUND MODE SELECT CONFIG AUDIO CONFIG DATA TO JA98 CONFIG DATA FROM JA98 GROUND 3RD RING TIP 1ST RING 2ND RING MODE SELECT CONFIG AUDIO CONTROL DATA FROM JA98 CONTROL DATA TO JA98 MULTI FUNCTION 2 3 NORM MODE SELECT SPARE 1 1 4 GROUND 5 CONTROL CONNECTOR J12 P12 9 PIN FEMALE DMIN MATING CONNECTOR CHASS...

Page 31: ...EMALE DMIN MATING CONNECTOR OPTION RX COMPOSITE OUT JA98 001 P O J1 P O P1 37 PIN FEMALE DMIN MATING CONNECTOR OPTION DIGITAL ICS TIE LINE DIRECT AUDIO 2 HI 1 JA98 001 P O J1 P O P1 37 PIN FEMALE DMIN MATING CONNECTOR OPTION DIRECT AUDIO 2 IN CALL 12 JA98 001 P O J2 P O P2 50 PIN FEMALE DMIN MATING CONNECTOR OPTION CALL INPUT CALL ALERT 1 KEY 11 JA98 001 P O J2 P O P2 50 PIN FEMALE DMIN MATING CON...

Page 32: ...1 JUPITER AVIONICS TEMPLATE SOLIDWORKS PORTRAIT SIZEB REV B DRWDOT TITLE 0 5 DEG Remote Mount Audio Controller JA98 001 Mechanical Installation Rev A SLDDRW DOC NO UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES ANGLES ARE IN DEGREES TOLERANCES 1 DEC PLACE 0 1 2 DEC PLACE 0 01 3 DEC PLACE 0 005 ANGLES CONFIDENTIAL PROPRIETARY DRAWING NOT TO SCALE 6 18in 156 8mm 0 60in 15 2mm 0 30in 7 6mm 172 5...

Page 33: ...Rev A Page B1 JA98 001 Remote Mount Audio Controller Installation and Operating Manual Appendix B Certification Documents ...

Page 34: ...ginal audio panel The net electrical load is unchanged Aircraft equipment list weights and balance amended Compass compensation checked and found to conform to applicable regulations B2 Instructions for Continued Airworthiness Maintenance of the JA98 001 Remote Mount Audio Controller is on condition only Refer to the JA98 001 Maintenance Manual Periodic maintenance of the JA98 001 is not required ...

Page 35: ...s manual the JA98 001 Installation and Operating Manual If the unit is removed and reinstalled a functional check of the equipment should be conducted 8 Diagrams Refer to Appendix A of this manual the JA98 001 Installation and Operating Manual for installation drawings and interconnect examples 9 Special Inspection Requirements N A 10 Application of Protective Treatments N A 11 Data Relative to St...

Page 36: ...sted to Category D1 50 000 ft Decompression 4 6 2 Equipment to be tested to Category A1 8 000 to 50 000 ft Overpressure 4 6 3 Equipment to be tested to Category A1 15 000 ft Temperature Variation 5 0 Equipment to be tested to Category B 5 C min Humidity 6 0 Equipment to be tested to Category A 48 hours Operational Shock and Crash Safety Operational Shock Crash Safety impulse Crash Safety sustained...

Page 37: ...ment identified as Category X no test performed Magnetic Effect 15 0 Equipment to be tested to Category Z 0 D 0 3 m Power Input DC Equipment DC Current Ripple DC Inrush 16 0 Equipment to be tested to Category Z 28 Vdc equipment B 14 Vdc and 28 Vdc equipment X no test performed X no test performed Voltage Spike 17 0 Equipment to be tested to Category A 600Vp 10 us Audio Frequency Susceptibility 18 ...

Page 38: ...ee remark 2 22 0 Equipment to be tested to Category A3J33 Waveform Set A Test Level 3 Waveform Set J Test Levels 33 Lightning Direct Effects 23 0 Equipment identified as Category X no test performed Icing 24 0 Equipment identified as Category X no test performed Electrostatic Discharge 25 0 Equipment identified as Category X no test performed Fire Flammability 26 0 Equipment identified as Category...

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