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0502

.GB

E 4

4

Operation of the fork lift truck

4.1

Safety regulations applicable when operating the truck

Driving lanes and work areas:

 Only such lanes and routes that are specially alloca-

ted for truck traffic must be used. Unauthorized persons must stay away from work
areas. Loads must only be stored at places specially provided for this purpose.

Driving conduct:

 The travelling speed must be adapted to the prevailing local con-

ditions. The truck must be driven at slow speed when negotiating bends or narrow
passages, when passing through swing doors and at blind spots. The driver must al-
ways observe an adequate braking distance between the fork lift truck and the vehicle
in front and he must be in control of his truck at all times. Sudden stopping (except in
emergencies), rapid U-turns and overtaking at dangerous or blind spots is not permit-
ted. It is forbidden to lean out of or reach beyond the working and operating area.

Visibility:

 The driver must look in the direction of travel and must always have a clear

view of the route ahead. When loads blocking the view are carried, the fork lift truck
must be driven with the load at the rear. If this is not possible, a second person must
walk in front of the fork lift truck to give suitable warnings.

Negotiating slopes and inclines:

 Negotiating of slopes and inclines is permitted

only when they are recognised lanes, when they are clean and non-slipping, and
when the technical specification of the truck permits safe driving on such slopes or
inclines. Loads must always be carried at that end of the truck facing uphill. U-turns,
cutting obliquely over slopes or inclines and parking of the fork lift truck on slopes or
inclines is not permitted. Inclines must only be negotiated at slow speed, with the
driver ready to brake at any moment.

Use of lifts and driving on loading platforms:

 Lifts and loading platforms must only

be used if they are of adequate load bearing capacity, if suitable for driving on, and if
authorised by the user of the truck for truck traffic. The fork lift truck driver has to sa-
tisfy himself accordingly before driving into lifts or on to loading platforms. The truck
must enter lifts with the load in front and must take up a position which does not allow
it to come into contact with the walls of the lift shaft. Persons riding in the lift together
with the fork lift truck must only enter the lift after the fork lift truck has come safely to
a standstill, and must leave the lift before the fork lift truck.

Nature of the loads carried:

 Only loads that have been safely and correctly secured

must be carried. Never transport loads stacked higher than the top of the fork carria-
ge, or stacked higher than the guard grille.

Transporting liquids:

 when transporting liquids, the centre of gravity can change,

depending upon the attitude of the vehicle and can considerably affect stability. For
this reason all possible precautions are to be taken, in particular avoiding sudden
movements when accelerating, braking and when negotiating bends. 

0502

.GB

E 4

4

Operation of the fork lift truck

4.1

Safety regulations applicable when operating the truck

Driving lanes and work areas:

 Only such lanes and routes that are specially alloca-

ted for truck traffic must be used. Unauthorized persons must stay away from work
areas. Loads must only be stored at places specially provided for this purpose.

Driving conduct:

 The travelling speed must be adapted to the prevailing local con-

ditions. The truck must be driven at slow speed when negotiating bends or narrow
passages, when passing through swing doors and at blind spots. The driver must al-
ways observe an adequate braking distance between the fork lift truck and the vehicle
in front and he must be in control of his truck at all times. Sudden stopping (except in
emergencies), rapid U-turns and overtaking at dangerous or blind spots is not permit-
ted. It is forbidden to lean out of or reach beyond the working and operating area.

Visibility:

 The driver must look in the direction of travel and must always have a clear

view of the route ahead. When loads blocking the view are carried, the fork lift truck
must be driven with the load at the rear. If this is not possible, a second person must
walk in front of the fork lift truck to give suitable warnings.

Negotiating slopes and inclines:

 Negotiating of slopes and inclines is permitted

only when they are recognised lanes, when they are clean and non-slipping, and
when the technical specification of the truck permits safe driving on such slopes or
inclines. Loads must always be carried at that end of the truck facing uphill. U-turns,
cutting obliquely over slopes or inclines and parking of the fork lift truck on slopes or
inclines is not permitted. Inclines must only be negotiated at slow speed, with the
driver ready to brake at any moment.

Use of lifts and driving on loading platforms:

 Lifts and loading platforms must only

be used if they are of adequate load bearing capacity, if suitable for driving on, and if
authorised by the user of the truck for truck traffic. The fork lift truck driver has to sa-
tisfy himself accordingly before driving into lifts or on to loading platforms. The truck
must enter lifts with the load in front and must take up a position which does not allow
it to come into contact with the walls of the lift shaft. Persons riding in the lift together
with the fork lift truck must only enter the lift after the fork lift truck has come safely to
a standstill, and must leave the lift before the fork lift truck.

Nature of the loads carried:

 Only loads that have been safely and correctly secured

must be carried. Never transport loads stacked higher than the top of the fork carria-
ge, or stacked higher than the guard grille.

Transporting liquids:

 when transporting liquids, the centre of gravity can change,

depending upon the attitude of the vehicle and can considerably affect stability. For
this reason all possible precautions are to be taken, in particular avoiding sudden
movements when accelerating, braking and when negotiating bends. 

Summary of Contents for HC 10

Page 1: ...Operating instructions 50274119 HC 10 G 05 02 07 08...

Page 2: ...explanations are indicated by the following graphics f Used before safety instructions which must be observed to avoid danger to personnel m Used before notices which must be observed to avoid materi...

Page 3: ...0108 GB...

Page 4: ...ansportation by crane C 1 2 Commissioning C 1 D Battery Servicing recharging replacement 1 Safety regulations governing the handling of lead acid batteries D 1 2 Battery types D 1 3 Charging the batte...

Page 5: ...6 6 Notes regarding maintenance F 6 6 1 Preparing the truck for maintenance work F 6 6 2 Checking the electric fuses F 7 6 3 Recommissioning the truck F 7 7 Decommissioning the fork lift truck F 8 7...

Page 6: ...f or on whose behalf it is used In special cases e g leasing or renting the user is conside red the person who in accordance with existing contractual agreements between the owner and the user of the...

Page 7: ...0502GB A 7...

Page 8: ...nded for transporting goods on a level floor It can pick up pallets that are open to the ground or trolleys The capacity of the truck can be found on the ca pacity label Qmax Truck type load capacity...

Page 9: ...3 t Operating lever raise lower fork 4 t Control shaft 5 t Hoist frame 6 t Load lifting device 7 t Load bearing wheel arm 8 t Battery charge plug 230 VAC integrated battery charger 9 t Wheel guard 10...

Page 10: ...ehicle is fitted with a battery monitor 1 Steering system The truck is steered using the control shaft 4 The steering range is approx 90 to either side A connecting rod transfers the steering movement...

Page 11: ...frame HC double hoist frame h1 Height 1295 1975 2175 1775 1975 mm h2 Free lift 175 mm h3 Lifting height 814 1514 1714 2414 2814 mm h4 Height mast extended 1295 1995 2195 2910 3310 mm h13 Height fork l...

Page 12: ...B 5 0502 GB...

Page 13: ...s for electromagnetic emission and interference im munity as well as testing of static electricity discharge ac cording to prEN 12895 and the references to other standards contained therein A Electric...

Page 14: ...4 Labels Item Designation 13 Load capacity Qmax 14 Load diagram 15 Eye for crane loading 16 Danger Risk of crushing 17 Do not ride on the lifting fork 18 Do not stand under the load 19 Truck identific...

Page 15: ...of a table The standardised load centre distance takes into account the width of the load as well as its height Item Designation Item Designation 20 Type 25 Load centre distance in mm 21 Serial No 26...

Page 16: ...in such a manner that it cannot slip The crane gear must be attached in such a manner that it does not touch any attachments during lifting 15 Commissioning To prepare the truck for operation after d...

Page 17: ...0502GB C 17...

Page 18: ...insulating mat Disposal of the battery Batteries must only be disposed of as stipulated in the na tional environmental protection regulations or waste disposal provisions The manu facturer s specifica...

Page 19: ...ger charges the batteries on the principle of the falling WU charging characteristic The charging time for a battery which has been discharged to the maximum limit of 80 is approximately 9 to 12 hours...

Page 20: ...upper battery Lower battery Loosen do not remove completely the screws 8 securing the battery platform 6 and pull the platform together with the battery forward Undo the lower battery fixtures 7 ther...

Page 21: ...on Light emitting diode 12 steady green Normal condition battery voltage 1 7 V per cell Light emitting diode 12 flashes red It is recommended that the batteries be charged battery voltage is between 1...

Page 22: ...uck or on the attach ments must immediately be brought to the notice of the person in charge fork lift trucks that cannot be safely operated e g due to worn tyres or defective brakes must not be used...

Page 23: ...n the mains plug is plugged into an electric outlet 3 Battery monitor o Shows the charging condition of the battery refer to chapter D 4 Key swith t For switching the control current on and off Preven...

Page 24: ...and the load lifting device for dama ge Switching on the truck Check whether the charging cable is connected and finish charging procedure if ne cessary see chapter D9 Insert the key into the key swit...

Page 25: ...g and when the technical specification of the truck permits safe driving on such slopes or inclines Loads must always be carried at that end of the truck facing uphill U turns cutting obliquely over s...

Page 26: ...ing the vehicle forwards V or pushing it backwards R Steering Swivel the control shaft 6 to the left or the right m In narrow bends the control shaft protrudes beyond the truck contour Braking f The v...

Page 27: ...letely below the load Lifting Move the operating lever raise lower fork 5 to H until the desired height has been reached Lowering Move the operating lever raise lower fork 5 to S until the desired hei...

Page 28: ...for these assign ments We thus recommend signing a maintenance contract with the relevant service location of the manufacturer Lifting and jacking up When a fork lift truck is to be lifted the liftin...

Page 29: ...ecific settings have to be retained Tyres The quality of the tyres greatly affects the stability and the driving behaviour of the fork lift truck The factory mounted tyres must only be replaced by ori...

Page 30: ...arge variations in temperature or multiple shift operation The following maintenance checklist details the measures to be taken and when these are to be carried out The maintenance intervals are defin...

Page 31: ...valves t t t t Electrical system 7 1 Check that connections are properly seated t t t t 7 2 Check cable for tight seating of connections and for damage t t t t 7 3 Check the fuses for correct amperage...

Page 32: ...F 5 0708 GB 5 HC Lubrication Schedule g Sliding surfaces s Grease nipple Filler plug for hydraulic oil...

Page 33: ...the regulations Grease nipple 6 Notes regarding maintenance 6 1 Preparing the truck for maintenance work All required safety measures must be taken to prevent any accidents in the course of the servic...

Page 34: ...if necessary replace 6 3 Recommissioning the truck Recommissioning of the truck following the performance of cleaning or maintenance work is permitted only after the following operations have been per...

Page 35: ...ontacts with a suitable contact spray 7 1 Measures to be taken during decommissioning Every 6 months Recharge the battery refer to chapter D m Battery operated fork lift trucks Regular recharging of t...

Page 36: ...eness of the safety mechanisms based on the technical regulations and principles governing the inspection of forklift trucks A thorough test of the truck must be undertaken with regard to its technica...

Page 37: ...ciently charged Fuses defiective Battery does not char ge Disconnect 230 V connection Turn the key clockwise as far as it will go Check battery charge and charge batte ry if necessary Check fuses 1F1...

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