Jungheinrich EJB 14 Operating Instructions Manual Download Page 1

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Operating instructions

50051981

EJB 14/16

06.99 -

09.99

Summary of Contents for EJB 14

Page 1: ...Operating instructions 50051981 EJB 14 16 G 06 99 09 99...

Page 2: ...explanations are indicated by the following graphics f Used before safety instructions which must be observed to avoid danger to personnel m Used before notices which must be observed to avoid materi...

Page 3: ...0108 GB...

Page 4: ...on labels B 7 4 1 Truck identification label B 8 4 2 Load capacity B 8 4 3 Label Order Inventory Service No B 9 C Transportation and commissioning 1 Transportation by crane C 1 2 First Commissioning C...

Page 5: ...F 3 4 Maintenance check ist F 4 5 Lubrication schedule F 6 5 1 Operating material F 7 6 Notes on maintenance F 8 6 1 Preparation of the truck for servicing and maintenance operation F 8 6 2 Open the b...

Page 6: ...lf or on whose behalf it is used In special cases e g leasing or renting the user is conside red the person who in accordance with existing contractual agreements between the owner and the user of the...

Page 7: ...0699 GB A 2...

Page 8: ...ck with control shaft and controlled drive wheel It is conceived for lifting and transporting palleted goods on level ground The nominal load capacity can be found on the identification label The load...

Page 9: ...ith control shaft head 4 t Shunt driving button 5 t Driving regulator 6 t Collision guard button 7 t Hoist frame 8 t Protective pane 9 t Battery hood 10 t Master switch emergency stop 11 o Load protec...

Page 10: ...2 40 40 cm s Max hill climbing ability with without load 8 16 7 16 Description EJB 14 EJB 16 s lowered height of the load fork 40 40 mm y Wheel base 1409 1409 mm l1 Truck length at fork length 1150 mm...

Page 11: ...0999 GB B 4 h4 h3 h1 l2 l1 l c y Q h s h8 b5 Ast W a B m2 20 5 h2 b4...

Page 12: ...0 2600 1700 2600 1800 2250 mm h2 Free lifting capacity 2 100 mm h3 Lifting height 2500 4300 2500 4300 4000 5350 mm h4 Max height 4 3060 4860 3060 4860 4560 5910 mm h5 Free lifting capacity 3 5 1219 21...

Page 13: ...ng to prEN 12895 Floor Conveyors Electro magnetic compatibility Interference emission EN 50081 1 Resistance to disturbance EN 50 082 2 Electrostatic discharge EN 61000 4 2 A Alterations of the electri...

Page 14: ...sons 20 Truck identification label 21 Limit stop for crane loading 22 Prohibition sign Keep away from under the load lifting device 23 Prohibition sign Do not put your hands through the hoist frame 24...

Page 15: ...28 Serial no 34 Min max battery weight in kg 29 Order no 35 Net weight without battery in kg 30 Nominal load capacity in kg 36 Year of manufacture 31 Battery Voltage V Ampere hours Ah 37 Type no 32 M...

Page 16: ...Label Order Inventory Service No A This label contains the Full Service No and is only handed out when a service con tract is being concluded Item Description 41 Order no 42 Inventory No 43 Full Serv...

Page 17: ...0999 GB B 10...

Page 18: ...current Rectified alternate current will da mage the electronics Cables connected to the battery towing cable must be less than 6 meters in length f It is prohibited to hoist loads when the truck is...

Page 19: ...eed as follows Set master switch to OFF position Set key switch to 0 position and re move the key Secure the truck against rolling away Open and remove front hood see chapter F Turn the screws 2 antic...

Page 20: ...e shoes must be clean lightly greased with pole grease and must be securely tightened Batteries with non insulated poles must be covered with an anti slip insulating jacket Disposal of the battery Bat...

Page 21: ...ry compartment the truck The following table shows the standard battery combinations and battery capacities Depending on the battery type also high performance or maintenance free batteries can be use...

Page 22: ...he battery cells must be exposed to en sure adequate ventilation Metal objects must not be placed on the battery Prior to starting the recharging operation check all cable connections and plugged conn...

Page 23: ...efore commissioning the truck the battery hood must be properly closed A When changing the battery with the aid of a lifting gear ensure that the lifting gear is of adequate capacity the battery weigh...

Page 24: ...es is reached a CAUTION icon 7 is indi cated Recharging the battery is recommen ded When a remaining battery capacity of 20 for standard batteries 40 for maintenance free batteries is reached the CAUT...

Page 25: ......

Page 26: ...n the attach ments must immediately be brought to the notice of the person in charge Trucks that cannot be safely operated e g due to worn tires or defective brakes must not be used until they have be...

Page 27: ...driving t If the control shaft is in the upper bra king range the braking function can be by passed by pressing this button The truck can only be mo ved with reduced speed shunt dri ving 6 Driving re...

Page 28: ...E 3 0999 GB 2 1 3 4 5 6 6 8 9 10 7 11 12...

Page 29: ...amages of the whole truck especially tyres and load carrying devices Visual inspection of battery fixing and cable connections Starting up the truck Pull out master switch 1 Put key into the key switc...

Page 30: ...sible a second person must give suitable warnings Driving on slopes Driving on slopes or descents is only permitted if they are defi ned as traffic routes and if the surface is clean and suitable for...

Page 31: ...ory braked Emergency stop When the control shaft 4 is released the truck is compulsory braked emergency stop the control shaft 4 automatically swivels into the upper braking range B f If the control s...

Page 32: ...he service brake and to select the desired driving speed and direction f If the roll off brake was deactivated by the service only service brake and counterflow brake are available Steering Swivelling...

Page 33: ...control shaft 4 upwards or downwards into one of the braking ranges B The drive motor is mechanically braked A When the control shaft 4 is released it swivels into the upper braking range B If the tru...

Page 34: ...ZZ and the triple two hoist frame DZ the first lif ting movement of the load carriage free lifting capacity is realised without changing the overall height with the help of a short free lifting cylin...

Page 35: ...up 13 A The required Allen key 2 5 mm can be found at the valve group The lifting device is lowered Retighten the screw 13 after the emergency lowering procedure has been performed f The truck may onl...

Page 36: ...t connected Check the battery connector and reconnect it if necessary Master switch EMERGENCY STOP pressed Release master switch EMERGENCY STOP Key switch set to 0 position Set the key switch to posit...

Page 37: ...0999 GB E 12...

Page 38: ...acturer has service engineers available that have been specifically trained for these tasks We therefore advise to conclude a maintenance contract with the manufacturer s Service Base responsible for...

Page 39: ...equipment The quality of the tires greatly affects the stability and the driving behaviour of the fork lift truck Modifications must only be carried out after discussion with the manufacturer When rep...

Page 40: ...list indicates the operations to be performed and the re spective intervals to be observed The following maintenance intervals are defined W1 Every 50 operating hours at least however once a week M3 E...

Page 41: ...Check seating and attachment a k t Steering 4 1 Check the steering clearance t Brake system 5 1 Check for correct function and adjustment k t 5 2 Check the return spring for repositioning function an...

Page 42: ...wear of collector k t Battery 11 1 Check acid density acid level and cell voltage k t 11 2 Check the terminals for secure attachment and apply pole grease k t 11 3 Clean battery connections check for...

Page 43: ...aces s Grease nipple Filler neck for hydraulic oil b Filler neck Gear oil a Drain plug Gear oil 1 Mixing proportion for application in cold storage depots 1 1 2 Filling level see Check hydraulic oil l...

Page 44: ...his instruction may only be ignored if another mixing ratio is explicitly prescribed in this manual Avoid any spilling Spilled liquid must be removed immediately using a suitable bin ding agent and th...

Page 45: ...rised truck ope ration f When work has to be performed under the jacked up truck suitable measures must be taken to prevent any dropping tilting or slipping of the truck When lifting the truck the ins...

Page 46: ...oosen 2 x screws 5 using the key 2 Remove carefully the wheel cover 4 Check gear oil level oil level must reach the filler neck see section 5 If required top up with gear oil with the required charact...

Page 47: ...see section 6 3 Referring to the table check all fuses for correct rating and replace where required Item Description Protection of Value 8 F1 Total control fuse 10 A 9 1F1 Drive motor in parallel to...

Page 48: ...s exceeding six months the service of the manufacturer must be contacted for further measures to be taken 7 9 Operations to be performed prior to decommissioning Thoroughly clean the truck Check the b...

Page 49: ...ualified inspector The inspector must assess the condition of the truck from a stand point purely concerned with safety aspects uninfluenced by any company or econo mic circumstances The inspector mus...

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