Judo FERROCLEAN Installation And Operating Instructions Manual Download

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Installation and operating instructions: JUDO FERROCLEAN sludge separator JFS

2 ½” – 8”

JUDO Wasseraufbereitung GmbH

Postfach 380



D-71351 Winnenden

Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.

Tel. +49 (0)7195-692-0



Fax +49 (0)7195-692-188

Revision level: 20.04.2017

E-Mail: [email protected]



judo.eu

6.2

Replacing the magnetic rods .............................................................................................................24

6.3

Spare parts .........................................................................................................................................24

6.4

Transfer confirmation and maintenance log.......................................................................................25

Summary of Contents for FERROCLEAN

Page 1: ...into foreign languages and reproduction even in excerpt form is only permitted with special approval Tel 49 0 7195 692 0 Fax 49 0 7195 692 188 Revision level 20 04 2017 E Mail info judo eu judo eu Pa...

Page 2: ...Symbols and their meaning 9 2 3 1 Hazard notes in the installation and operating instructions 9 2 3 2 Hazard notes on the sludge separator 9 2 3 3 General notes 9 2 3 4 Personal protective equipment 9...

Page 3: ...g GmbH Postfach 380 D 71351 Winnenden Translation into foreign languages and reproduction even in excerpt form is only permitted with special approval Tel 49 0 7195 692 0 Fax 49 0 7195 692 188 Revisio...

Page 4: ...Therefore we kindly ask that if you have any questions concerning your JUDO FERROCLEAN sludge separator or if you have any general questions concerning water treatment then please contact our field s...

Page 5: ...lation operating instructions and the legal regulations applicable in the country and place of use in respect of accident prevention the recognised technical regulations for safe and professional work...

Page 6: ...ality of the system water in silted plants is often unstable and moves mostly at the limits of the required values at badly blended points This leads to local respectively selective corrosion pitting...

Page 7: ...Percentage of dissolved iron total iron Possible degree of hardness 1 4 Warranty The warranty is valid in accordance with our general terms of sale and delivery only if The JUDO sludge separator is us...

Page 8: ...and maintenance work at the prescribed time intervals Attention Other uses are not compliant with the intended use and not permitted JUDO Wasseraufbereitung GmbH will not be responsible for the resul...

Page 9: ...Warning Danger due to hot surfaces or danger due to scalding Warning Danger due to magnetic field Attention Risk of malfunctions or damage Tab 2 Hazard notes in the installation and operating instruct...

Page 10: ...instructions do not take into account Random happenings and events that may occur during installation operating and maintenance Location related safety conditions for the observance of which the opera...

Page 11: ...nd the overall system of the JUDO sludge separator and its environment 2 5 Transport storage disposal Attention Transport the JUDO sludge separator with care in an upright position do not knock over d...

Page 12: ...y assembled Damage caused by transport must be reported inside 24 hours otherwise no damage claims can be settled for insurance reasons 3 2 Function description The high performance magnets of the JUD...

Page 13: ...7195 692 0 Fax 49 0 7195 692 188 Revision level 20 04 2017 E Mail info judo eu judo eu 13 3 3 Product overview Fig 1 Overview Fig 2 With insulation 1 Base plate of the support legs 8 Bleeding device 2...

Page 14: ...130 Mechanical hydraulic data Nominal diameter 2 3 4 5 6 8 Flush water connection inlet IG Sludge connection to sewer 1 IG Max permissible operating pressure bar 16 Ventilation effect up to max bar 1...

Page 15: ...692 0 Fax 49 0 7195 692 188 Revision level 20 04 2017 E Mail info judo eu judo eu 15 3 4 2 Dimensions Fig 3 Dimensions Model A B C D E F G H I J K JFS 2 575 435 349 655 295 416 1026 1143 500 273 373...

Page 16: ...the place of installation An on site bypass bypass with on site shut off valve is provided in order to avoid interruptions in operation of the system during maintenance and repair work on the JUDO FER...

Page 17: ...ing commercially available valves and fittings The pipelines on the customer s site must be mechanically stress free and the connections must be mechanically stress free and sealed Shut off valves mus...

Page 18: ...aufbereitung GmbH Postfach 380 D 71351 Winnenden Translation into foreign languages and reproduction even in excerpt form is only permitted with special approval Tel 49 0 7195 692 0 Fax 49 0 7195 692...

Page 19: ...stallation acc to DIN EN 1591 4 The JUDO FERROCLEAN sludge separator can be installed in the flow or return of the system the flow direction is freely selectable Mounting means are not included in the...

Page 20: ...e to the JUDO FERROCLEAN sludge separator as well as its system components is present the JUDO FERROCLEAN sludge separator is properly integrated in the installation all connections are checked for le...

Page 21: ...hut off valve onsite 6 Magnesium anode 3 Flushing water shut off valve 7 Sludge shut off ball valve 4 Bleeding shut off valve 8 Magnetic rods 5 3 1 Flushing process with fresh water Switch off the on...

Page 22: ...8 out up to the base plate of the support legs Open the sludge shut off valve 7 Switch on the onsite circulation pump or close the onsite shut off valve in the bypass Flush out sludge until clear wate...

Page 23: ...5 3 2 Cluse the sludge shut off valve 7 after flushing Close the onsite shut off valve 1 2 on the inlet and outlet side of the JUDO FERROCLEAN sludge separator Open the on site shut off valve in the...

Page 24: ...on the degree of consumption The magnetic rods should be checked at regular intervals for correct insertion 6 1 Replacing the magnesium anode Switch off the on site circulation pump or open the on sit...

Page 25: ...erpt form is only permitted with special approval Tel 49 0 7195 692 0 Fax 49 0 7195 692 188 Revision level 20 04 2017 E Mail info judo eu judo eu 25 6 4 Transfer confirmation and maintenance log The a...

Page 26: ...FERROCLEAN sludge separator Order number Manufacturing number Model JFS 2 JFS 3 JFS 4 JFS 5 JFS 6 JFS 8 Accessories JUDO insulation Local circumstances Application area Cooling system Heating system...

Page 27: ...ne Mobile JUDO FERROCLEAN sludge separator Order number Manufacturing number Model JFS 2 JFS 3 JFS 4 JFS 5 JFS 6 JFS 8 Activities performed Leak check Bleeding shut off valve Bleeding device Flushing...

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