background image

 

8.  Clutch replacement 

Remove two bolts, and demount Starter-assembly carefully. (See Fig. 17-20) 
 
 

 

 
 

 

 

 
 

2. Remove four bolts on the transmission case, lay down these carefully. 

Caution:

 When fix 

the four bolts in the transmission case; you must tighten them according to the prescribed

 

torque 45-55N.M

.    (See Fig. 21-24) 

 

 

 

Q1840845

 

Q1841245 
 

S11-370811

1

 

S11-370811

0GA

 

Q218B1245 

Q1841240 

1

 

Q1841245 

FIGURE 17 

FIGURE 18 

FIGURE 20 

FIGURE 19 

FIGURE 21 

FIGURE 22 

Summary of Contents for JNSZ800MV

Page 1: ...FORMATION MINIMUM RECOMMENDED OPERATOR AGE FOR OFF ROAD USE ONLY This vehicle is designed and manufactured for off road use only USA only It does not confirm to federal motor vehicle safety standards...

Page 2: ......

Page 3: ......

Page 4: ......

Page 5: ......

Page 6: ......

Page 7: ......

Page 8: ......

Page 9: ......

Page 10: ......

Page 11: ......

Page 12: ......

Page 13: ...2 A FEW WORDS ABOUT SAFETY 15 3 IMPORTANT SAFETY INFORMATION 16 4 SAFETY LABELS 18 5 ARE YOU READY TO DRIVE 19 6 IS YOUR VEHICLE READY TO DRIVE 21 7 SAFE DRIVING PRECAUTIONS 23 8 SPECIFICATIONS 25 9 O...

Page 14: ...contains important safety and maintenance information Failure to follow the warnings contained in this manual can result in serious injuries Be sure to follow the recommended maintenance schedule and...

Page 15: ...must use your own good judgment You will find important safety information in a variety of forms including Safety Labels On the Off highway recreational vehicle Safety Messages Preceded by a safety a...

Page 16: ...Off highway recreational vehicle works and handles Practice in a safe area until you build your skills and get accustomed to this Off highway recreational vehicle s size and weight Because many accid...

Page 17: ...highway recreational vehicle Failure to adhere to this warning will cause physical harm to your body Skidding or Sliding The terrain surface can be a major factor affecting turns Skidding a turn is m...

Page 18: ...dations to help you drive your Off highway recreational vehicle safely Spend a few moments to read these pages The labels are considered permanent parts of the Off highway recreational vehicle If a la...

Page 19: ...rotection is not possible wearing proper wear can reduce the chance of injury when you drive The following suggestions will help you choose the proper driving wear Helmets and Eyes Protection Your hel...

Page 20: ...nded that no one under the age of 16 be permitted this Off highway recreational vehicle without adult supervision A child driving a Off highway recreational vehicle that is not recommended for his her...

Page 21: ...before you get on the Off highway recreational vehicle Engine Oil Check the oil level and add oil if needed Check for leaks Fuel Check the fuel level and add fuel if needed Also make sure the fuel fil...

Page 22: ...pedal several times check for proper brake pedal free play Make sure there is no brake fluid leakage Steering Wheel Check that the wheels turn properly as you turn the steering wheel Cable Check the...

Page 23: ...have difficulty seeing and avoiding you which could lead to a collision In many states it is illegal to operate Off highway recreational vehicles on public streets roads and highways Operating this O...

Page 24: ...ecreational vehicle overturning or going out of control Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the Off highwa...

Page 25: ...ded Engine oil SAE 10W 30 Gear oil GL 4 75W 90 CAPACITIES Maximum load 200kg Fuel tank 36L Engine oil 2900ml Gear oil 2000ml Coolant 5500ml Starting 5s Climbing 20 25 Battery 12V45Ah Head Light 12V 55...

Page 26: ...to return to idle If unable to correct the problem through lubrication adjustment or replacement of worn parts contact your dealer for assistance 2 Brake Pedal Applying pressure to the brake pedal ins...

Page 27: ...4 7 Turning light switch control the turning light Press the top of button down and the right turning light work Press the bottom of button down and the left turning light work Set the button in neutr...

Page 28: ...n level ground to get an accurate reading The fuel tank is empty when the fuel gauge needle points to 0 and full when the needle points to 1 See figure 8 17 Oil pressure gauge Indicates oil pressure I...

Page 29: ...steering wheel and the remote stop button See figure 10 a Pull seat adjustment handle upward to disengage seat slide b Move seat to desired position c Be sure seat adjustment handle snaps back into p...

Page 30: ...Tire inflation Chart below for correct tire pressure 2 Shift Adjustment After a long time of use it is necessary to adjust the shift cable to make shift clear screw the thin nut show in the following...

Page 31: ...allowed in high speed in the neutral gearshift 4 2 Drive vehicle from stop to low speed slowly 4 3 Avoid braking strongly 4 4 Do not exceed the vehicle speed on the below schedule The speed of vehicl...

Page 32: ...s when you replace the front wheels See Fig 15 Tighten the nuts after replacing the wheels 7 Rear Wheel Replacement Do not disassemble the center castle nuts when you replace the rear wheels See Fig 1...

Page 33: ...e transmission case lay down these carefully Caution When fix the four bolts in the transmission case you must tighten them according to the prescribed torque 45 55N M See Fig 21 24 Q1840845 Q1841245...

Page 34: ...utch assy remove the six bolts on the Clutch pressure plate now It s clear Caution When fix the six bolts in the Clutch pressure plate you must tighten them according to the prescribed torque 28 N M S...

Page 35: ...sy fix the six bolts on the Clutch pressure plate tighten them according to the prescribed torque 28 N M See Fig 32 33 6 Fix parts according to reverse operation to the disassembly S11 1601020 S11 160...

Page 36: ...bject and be sure to check that air intake fan is free of debris for proper cooling 11 Off highway recreational vehicle Lubrication Lubricate vehicle every 90 days of use Apply several drops of oil in...

Page 37: ...13 ENGINE WIRING DIAGRAM...

Page 38: ...50 50 B 2 R 3d 3B R 6A GY 6B W 6 U 4 4A 4C 4B 87A Y 87 87B 3D 3C R 3a RY 7 R 1 50 50 50 450 BR 26 B 2 BR 26 B 2 B 2 G 29 O 4C B 2 SG speed DJ7032 2 3 21 WU 36 0 4C WB 30 55W 55W 55W BR 26 B 2 55W GR 2...

Page 39: ...cover and replace with a new air filter 2 Engine Lubrication 2 1Engine oil replacement You must change the oil in the crankcase after the first 10 hours of operating of your new engine and after 40 ho...

Page 40: ...ereafter That will insure proper lubrication of internal parts and prevent costly repairs due to excessive wear See Fig 39 3 1 1 Put the vehicle on the level ground 3 1 2 Shut down the engine put a co...

Page 41: ...clockwise and tighten it 4 1 7 Turn the reserve coolant case cap counterclockwise and open the cap see Fig 41 4 1 8 Pour fresh coolant of the specified type into the reserve coolant tank till the cool...

Page 42: ...et with coolant Recycle or properly dispose of used coolant Harm or damage may occur if using coolant does not meet the specification that is 50 standard green coolant and 50 distill water 5 Idle Spee...

Page 43: ...6 ENGINE MECHANICAL SYSTEMS...

Page 44: ......

Page 45: ......

Page 46: ......

Page 47: ......

Page 48: ......

Page 49: ......

Page 50: ......

Page 51: ......

Page 52: ......

Page 53: ......

Page 54: ......

Page 55: ......

Page 56: ......

Page 57: ......

Page 58: ......

Page 59: ......

Page 60: ......

Page 61: ......

Page 62: ......

Page 63: ......

Page 64: ......

Page 65: ......

Page 66: ......

Page 67: ......

Page 68: ......

Page 69: ......

Page 70: ......

Page 71: ......

Page 72: ......

Page 73: ......

Page 74: ......

Page 75: ......

Page 76: ......

Page 77: ......

Page 78: ......

Page 79: ......

Page 80: ......

Page 81: ......

Page 82: ......

Page 83: ......

Page 84: ......

Page 85: ......

Page 86: ......

Page 87: ...7 ELECTRIC INJECTION SYSTEM...

Page 88: ......

Page 89: ......

Page 90: ......

Page 91: ......

Page 92: ......

Page 93: ......

Page 94: ......

Page 95: ......

Page 96: ......

Page 97: ......

Page 98: ......

Page 99: ......

Page 100: ......

Page 101: ......

Page 102: ......

Page 103: ......

Page 104: ......

Page 105: ......

Page 106: ......

Page 107: ......

Page 108: ......

Page 109: ......

Page 110: ......

Page 111: ......

Page 112: ......

Page 113: ......

Page 114: ......

Page 115: ......

Page 116: ......

Page 117: ......

Page 118: ......

Page 119: ......

Page 120: ......

Page 121: ......

Page 122: ......

Page 123: ......

Page 124: ......

Page 125: ......

Page 126: ......

Page 127: ......

Page 128: ......

Page 129: ...DEALER PRE DELIVERY INSPECTION...

Page 130: ...payments shall not in any manner modify the terms of this contract and such acceptance shall not be construed as a waiver of any subsequent defaults on Buyer s part nor shall it waive the time is of t...

Page 131: ...t permitted by law the seller s reasonable attorney s fees and court costs 6 GENERAL This contract is governed by applicable federal law and the laws of the State of Arizona Any provisions found to be...

Reviews: