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Jolly Mec AERJOLLY 80 EVO 12, Instructions For Installation, Use And Maintenance Manual

The Jolly Mec AERJOLLY 80 EVO 12 is a high-quality product designed for optimal heating efficiency. To ensure proper installation and maintenance, it is important to refer to the Instructions For Installation, Use And Maintenance Manual. This manual can be downloaded for free from our website, manualshive.com, providing detailed instructions for optimal use and longevity of the product.

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SM126 EN REV02 2018_10

3

ENGLISH

TABLE OF CONTENTS

CHAP.01 PREMISES...................................................................................................................................4

 01.1 

WARNINGS .................................................................................................................................................. 4

 01.2 

SYMBOLOGY ............................................................................................................................................... 5

  01.3 

APPLIED STANDARDS ............................................................................................................................... 5

  01.4 

USE AND STORING OF THE INSTALLATION AND MAINTENANCE MANUAL ........................................ 6

  01.5 

MANUFACTURER’S LIABILITY AND WARRANTY CONDITIONS ............................................................. 6

 CHAP.02   ACCIDENT PREVENTION / SAFETY REGULATIONS ..............................................................7

  02.1  

GENERAL CONSIDERATIONS ................................................................................................................... 7

  02.2  

SAFETY REGULATIONS FOR ROUTINE MAINTENANCE AND USE ....................................................... 7

  02.3  

SAFETY REGULATIONS FOR EXTRAORDINARY MAINTENANCE AND INSTALLATION ...................... 8

  02.4  

EQUIPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL ..................................................... 9

  02.5  

RESIDUAL RISKS ........................................................................................................................................ 9

 CHAP.03   HANDLING AND TRANSPORT ................................................................................................10

  03.1  

RECEIVING GOODS .................................................................................................................................. 10

  03.2  

LIFTING AND TRANSPORT ...................................................................................................................... 10

 CHAP.04   ECOLOGICAL REGULATIONS ................................................................................................11

  04.1 

WASTE MATERIALS AND THEIR DISPOSAL .......................................................................................... 11

  04.2 

DISPOSAL OF THE MACHINE .................................................................................................................. 11

 CAP.05  DESCRIPTION...........................................................................................................................12

  05.1 

PRODUCT PRESENTATION ..................................................................................................................... 12

  05.2  

PRODUCT IDENTIFICATION .................................................................................................................... 13

 CAP.06  TECHNICAL DATA ...................................................................................................................14

 06.1 

HOMOLOGATION ...................................................................................................................................... 14

  06.2 

RECOMMENDED FUELS .......................................................................................................................... 15

 06.3 

COMPONENTS .......................................................................................................................................... 16

 06.4 

DIMENSIONS ............................................................................................................................................. 17

 CHAP.07  POSITIONING AND CONNECTIONS FOR THE INSTALLER .................................................18

  07.1 

FLUE OR FUME EXHAUST SYSTEM ....................................................................................................... 18

  07.2 

INSTALLATION ROOM VENTILATION ..................................................................................................... 19

  07.3 

ASSEMBLY SEQUENCE ........................................................................................................................... 20

  07.4 

INSTALLATION CONFIGURATIONS ......................................................................................................... 28

 07.5 

INSTALLING THE CLADDING: PRECAUTIONS ....................................................................................... 32

  07.6 

EXAMPLE OF HOT AIR CANALISATION (for forced air version only) ...................................................... 34

  07.7 

CONTROL UNIT ELECTRICAL WIRING DIAGRAM (for forced air version only) ...................................... 35

 CHAP.08  USE AND MAINTENANCE FOR THE USER ............................................................................36

  08.1 

APPLIANCE START AND USE .................................................................................................................. 36

  08.2 

TIPS FOR THE USER ................................................................................................................................ 38

  08.3 

ROUTINE MAINTENANCE ........................................................................................................................ 39

 08.4 

EXTRAORDINARY MAINTENANCE .......................................................................................................... 40

 CHAP.09  FAULT DIAGNOSIS AND TROUBLESHOOTING ....................................................................41

 09.1 

PROBLEMS ................................................................................................................................................ 41

Summary of Contents for AERJOLLY 80 EVO 12

Page 1: ...SM126 EN REV02 2018_10 INSTALLATION USE AND MAINTENANCE MANUAL To be kept by the purchaser Wood burning air fireplace AERJOLLY80EVO15 AERJOLLY80EVO12 AERJOLLY 80 EVO ...

Page 2: ...ly read and keep this sheet before using the equipment This sheet provides necessary information and suggestions on how to correctly install use clean and maintain the product Knowing and observing these instructions will allow you to fully and safely enjoy the potential your equipment can offer you ...

Page 3: ...ASTE MATERIALS AND THEIR DISPOSAL 11 04 2 DISPOSAL OF THE MACHINE 11 CAP 05 DESCRIPTION 12 05 1 PRODUCT PRESENTATION 12 05 2 PRODUCT IDENTIFICATION 13 CAP 06 TECHNICAL DATA 14 06 1 HOMOLOGATION 14 06 2 RECOMMENDED FUELS 15 06 3 COMPONENTS 16 06 4 DIMENSIONS 17 CHAP 07 POSITIONING AND CONNECTIONS FOR THE INSTALLER 18 07 1 FLUE OR FUME EXHAUST SYSTEM 18 07 2 INSTALLATION ROOM VENTILATION 19 07 3 ASS...

Page 4: ...priate This manual cannot be given to third parties for perusal without the written permission of Jolly Mec Caminetti S p A The technical directions for installation contained in this manual should be considered as basic requirements Regulations in some countries may be more restrictive in this instance comply fully with the regulations prevailing in the country of installation all laws and local ...

Page 5: ... EN 60335 1 Household and similar electrical appliances Safety General requirements EN 60335 2 102 Household and similar electrical appliances Safety Particular requirements for gas oil and solid fuel burning appliances having electrical connections EN 62233 Measurement methods for electromagnetic fields of household appliances and similar apparatus with regard to human exposure UNI 7129 Domestic ...

Page 6: ...right to make modifications to the product and consequently the relative manual without any obligation to update previous editions 01 5 MANUFACTURER S LIABILITY AND WARRANTY CONDITIONS Upon the delivery of this manual Jolly Mec S p A cannot be held liable whether civil or criminal for accidents due to partial or total non compliance with the specifications herein contained The manufacturer is espe...

Page 7: ...sory or mental capabilities or lacking the experience or the needed knowledge can use the device only under surveillance or having been instructed on the device safe use and on the understanding of the deriving dangers Children are not allowed to play with the device Cleaning and maintenance are meant to be performed by the user and not by unsupervised children The settings and programming of the ...

Page 8: ...ice the specialised Technical Service Center can refuse to endorse use of the product for safety reasons and submit a written Servicing Report to the User informing him that he and the Installation operator shall be jointly liable for any damage to persons animals or things if used Before installing the machine the customer and installation operator must ensure that the flooring on which it will b...

Page 9: ... produce its systems with the greatest competence regarding safety and consulting all the directives laws and regulations available there are still if minor some residual risks during the phases of TRANSPORT AND INSTALLATION ELECTRICAL CONNECTIONS Which must be done by a qualified electrician MAINTENANCE Therefore the technicians who perform these tasks must take these residual risks into account ...

Page 10: ...e retailer as soon as possible 03 2 LIFTING AND TRANSPORT Personnel in charge of handling the product must have read and thoroughly understood the safety prescriptions in CHAP 02 ACCIDENT PREVENTION SAFETY REGULATIONS of this manual and must wear work gloves and safety footwear For safety reasons unauthorised persons must not be in the area while the product is being moved The product should be ha...

Page 11: ...until all the embers have been extinguished Only when extinguished can ashes be thrown into the organic waste collection naturally without nails or other non organic materials Only when extinguished can ashes be disposed of according to the recycling regulations in your town The ashes from natural wood untreated derived from stove or fireplace combustion are mainly composed of calcium silicon pota...

Page 12: ...m both outside and inside the home if there is no possibility of an alternative installation The accurate design and engineering of the device has reduced the installation masonry work to a bare minimum The fireplaces are characterized by a combustion chamber in refractory material that not only improve the aesthetic aspect but also guarantee the temperature of the chamber reducing polluting emiss...

Page 13: ...trated example plate may differ in graphics from the original affixed to the product NOTE 1 Product model 2 CE marking 3 Year of commissioning and certification 4 Reference standard 5 Performance declaration No 6 Product LOT N 7 Product sales code 8 Product serial number WARNING Pursuant to European Regulation No 305 2011 manufacturers are now required to have the DoP Declaration of Performancefor...

Page 14: ...ght 10 10 Pa Minimum flue draught at nominal heat output 250 250 mm Fume exhaust diameter 14 9 8 6 g s Average fume T at nominal heat output 278 2 214 2 C CO2 9 2 12 2 CO 13 O2 805 1487 mg m3 NOx 13 O2 124 89 mg m3 OGC 13 O2 43 42 mg m3 Dusts 13 O2 16 24 mg m3 Minimum air distance from inflammable side wal 800 800 mm Minimum air distance from inflammable rear wall 100 100 mm Frontal air distance f...

Page 15: ...he best fuel is air dried untreated wood with a humidity of 15 18 beech hornbeam oak and acacia are highly recommended The wood must be stored outdoors in a protected dry and well ventilated area Excessively humid wood generates lower heat output faster blackening of the glass and rapid corrosion of the heat generator The wood must not be too old as it loses its capacity to catch fire 15 years SUI...

Page 16: ...sh basket 5 Removable key to open the door in vertical sliding mode 6 OPTIONAL Humidifier kit humidified filling nozzle spray Flue joint Ø250 mm Ø200 mm Remote control kit for natural air circulation aluminium joints Ø120 mm aluminium pipe Ø120 mm hose clamps Electronic control unit with display 7 Fan 680 m3 h 8 Fireplace probe 9 Extensible aluminium pipe for heating air canalisation 10 and relate...

Page 17: ...air intake Ø120 mm 3 Smoke exhaust 4 Hot air outlet for natural convection 5 Hot air outlet of the heating fan Aerjolly 80 EVO 12 1 Heating fan optional 2 Comburent air intake Ø120 mm 3 Smoke exhaust 4 Hot air outlet for natural convection 5 Hot air outlet of the heating fan 1 2 3 4 4 5 5 1 2 3 4 4 5 5 17 ...

Page 18: ...internal section which is preferably circular square or rectangular sections must have rounded corners with a radius of no less than 20 mm must have an internal section that is constant free and independent rectangular sections shall have a maximum ratio of 1 5 between sides It is recommended to use a windproof airfoil chimney cap If the flue is installed externally it must be insulated to prevent...

Page 19: ...llow soot to be collected and swept away Changes in cross section are only allowed at the outlet of the heat generator the use of adaptors on the coupling with the chimney flue is prohibited Running other air ducts and installation pipes inside the exhaust pipes even if oversized is forbidden One or more airtight reading points are recommended on the flue to check emissions after installation and ...

Page 20: ...nections to the control unit see chap 07 6 Place the control unit under the fireplace and near the fan to make it accessible in case of maintenance operations The display must be positioned outside the coating Check the fan proper functioning before starting the fireplace Phase 7 In case you want to open the vertical sliding door with the removable handle only it is possible to remove the supplied...

Page 21: ...upporting box 6 Fig 4 5 4 Connect the electrical cable to the fan see chap 07 7 Assemble the fan by inserting in from the fire bed opening screwing the 4 supplied screws 7 The fan profile 8 must be clamped in the lower tab 9 of the box Fig 6 7 8 5 Reposition the closing metal sheet of the fireplace base by screwing the 4 screws Reposition the fire bed central panels Reposition the ash drawer and t...

Page 22: ...c Feet adjustment To adjust the feet height use the 14 mm key Screw clockwise or anticlockwise the nut 1 to lift or lower the foot Fig 7 9 8 7 6 7 Fig 1 1 Fig 3 3 Fig 4 4 5 5 Fig 5 5 Fig 6 Proper position ...

Page 23: ... the combustion chamber with the shaped part a pointing downwards Tilt the panel in order to insert it into the combustion chamber Fig 1 Once inside the combustion chamber it is possible to position it vertically to push it against the wall and in its front seat towards the fireplace door Fig 2 3 The shaped part a of the side panel must lean on the shaped part b of the fire bed panels A B C D B C ...

Page 24: ...l must lean on the shaped part b of the fire bed panels 2 Insert the side panel A in the right side and towards the fireplace door Side panel A must be positioned in the combustion chamber with the shaped part a pointing downwards Tilt the panel in order to insert it into the combustion chamber Fig 4 Once inside the combustion chamber it is possible to position it vertically to push it against the...

Page 25: ...fire bed panels and on the shaped part of the central rear panel 5 Insert the right rear panel C on the central rear panel right side The right rear panel A must be positioned in the combustion chamber with the non shaped part a pointing the fireplace right wall Tilt the panel in order to insert it into the combustion chamber Fig 10 Once inside the combustion chamber it is possible to position it ...

Page 26: ...el must lean on the shaped part b of the fire bed panels 6 Insert the side panel A in the left side and towards the side panel already positioned Side panel A must be positioned in the combustion chamber with the shaped part a pointing downwards Tilt the panel in order to insert it into the combustion chamber Fig 16 Once inside the combustion chamber it is possible to position it vertically to pus...

Page 27: ... turn it in vertical position to lift it and lean it on its front support b and rear support of the central rear panels c Fig 23 24 e Standard handle disassembly To disassemble the standard handle in order to use the optional handle for vertical sliding door opening follow the steps below 1 Lift the door FIG 1 2 Unscrew the two screws 1 to remove the standard handle 2 After removing the handle re ...

Page 28: ... cm2 in the coating top part 2 to allow the vent recovery of the heat that form inside the coating and the natural convection hot air outlet of the corresponding outlets located on the fireplace 3 and an opening minimum 600 cm2 in the coating lower part 4 for the heating air intake for both the fan and natural convection from the installation room The two outlets of the fan hot air 5 on the firepl...

Page 29: ...the coating and the installation room opening are mandatory Make an opening minimum 600 cm2 in the coating top part 2 to allow the vent recovery of the heat that form inside the coating and the natural convection hot air outlet from the corresponding outlets located on the fireplace 4 and an opening minimum 600 cm2 in the coating lower part 5 for the heating air intake for both the fan and natural...

Page 30: ...on with the outside is mandatory Make an opening minimum 600 cm2 in the coating top part 2 to allow the exit of hot air of the corresponding outlets on the fireplace 3 and an opening minimum 600 cm2 in the coating lower part 4 for heating air intake from the installation room The four hot air outlets on the fireplace 3 may be connected as such hot hair is conveyed in the installation room through ...

Page 31: ...pressurise the installation room In this configuration the connection between the fireplace comburent air inlet to the coating and the installation room opening are mandatory Make an opening minimum 600 cm2 in the coating top part 2 to allow hot air exit of the corresponding outlets located on the fireplace 4 and an opening minimum 600 cm2 in the coating lower part 5 for the heating air intake fro...

Page 32: ...ing a distance of at least 10 mm so that the space between it and the fireplace does not create accumulation of heat The beam must not be inside the fireplace irradiation field see Fig 1 SAFETY DISTANCES FROM SURROUNDING FLAMMABLE MATERIALS In Fig 2 are shown the safety distances from surrounding flammable materials applicable to all installation types available 1 Flammable Wall 2 Flammable floor ...

Page 33: ...In Fig 3 are shown the minimal section sizes suitable for convection air Inlets and Outlets and applicable to all installation types available A Min Convection Air Inlet 600 cm2 B Min Convection Air Outlet 600 cm2 C Forced convection air outlet Ø 2xØ120mm Fig 3 B A C 33 ...

Page 34: ...es with connections and branches in sheet metal The pipes must be fixed to the connections by means of pipe clamps The pipes must be insulated to ensure fireplace efficiency Therefore they must be wrapped with glass wool matting min thickness 3 cm along their entire length not inside the hood N B Avoid contact of the pipes with wood and flammable materials Using plastic pipes to deliver the air is...

Page 35: ...nd detailed description of the content in this section see the enclosed manual SM132 NOTE Code Connectors Device Characteristics INGRESSI LINEA 1 2 Voltage Supply 230 Vac 50 Hz 10 S1 9 10 Air Temperature Probe Fireplace probe Operating Range 10 C 180 C NTC 100K Measure 10 C 300 C 1 C S2 11 12 Ambient Temperature Probe Operating Range 10 C 125 C NTC 10K Measure 10 C 110 C 1 C USCITE VENT 5 6 Fan 23...

Page 36: ... Only when the first charge of wood is ended will be possible to charge again wood as indicated at the end of the chapter 08 2 the wood need to be placed at the center of the fireplace in horizontal sense To maximise fireplace efficiency and avoid the leakage of combustion fumes the fireplace must be loaded when the flame goes out Before placing the wood on the fire base it is recommended to break...

Page 37: ...ombustion chamber WARNING When starting the fireplace again in the future follow the same procedure illustrated above cleaning the fireplace beforehand removing excessive ashes from the fire base bearing in mind that the presence of a layer of ashes on the same makes starting the fire easier COMBURENT AIR ADJUSTMENT RECORD MAX position comburent air intake open Fig 6 MIN position comburent air int...

Page 38: ...he fireplace may function without water in the humidifier as well It is possible to continue to use the wood fire even during a power Black Out When purchasing firewood it is advisable to vary the sizes but with a length as to be able to light quickly but also long charges and if the quality of the wood is good efficiency and functionality will also be excellent The presence of condensation inside...

Page 39: ...nd turn it Fig 5 Open the door completely Fig 6 This operation must be performed with cold fireplace Fireplace grate cleaning Make sure the fireplace and the residual ashes are cold Clean the fire bed from combustion ashes as needed or when necessary taking into account that the presence of an ash layer on it contributes to an easier starting Glass Use specific products Be careful not to use overl...

Page 40: ...moke deflector perform in reverse the operations of phase 8 of point d of paragraph 07 3 remove the smoke cap 1 according to the following operations Fig 1 2 3 4 and remove the turboclean if present lifting it by a few centimetres and rotating it by 90 degrees It is mandatory to clean the flue every year by a specialised technician in autumn before lighting the fireplace At the end of the cleaning...

Page 41: ...of the type C according to UNI 10683 Load the wood when there is no flame Place the baffle correctly see CHAP 08 5 ASSEMBLY SEQUENCE The outside air inlets and or the flue are partially or completely obstructed Clean or remove the obstructions Air inlet and or canalisations not correctly done Check the uptake value that must be between 10 and 14 Pa see chap 07 1 Insufficient flue draught there are...

Page 42: ...42 NOTES ...

Page 43: ...ENGLISH NOTES 43 ...

Page 44: ...SM126 EN REV02 2018_10 Via S Giuseppe 2 24060 Telgate Bg Italy Tel 39 035 83 59 211 Fax 39 035 83 59 203 www jolly mec it info jolly mec it ...

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