JohnsonFit Vision T9800HRT Service Manual Download

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MAINTENANCE CHECK LIST

Clean

Motor

Clean

(Vacuum)

Control Board

Inspect

Running Belt

Inspect &

Re-waxing

Deck Re-waxing

Inspect

Clean

V Belt

Inspect

Running belt Tension

Test

Emergency Button

Inspect

Clean

Rear Roller

Inspect

Clean

Front Roller

Inspect

Clean

Handrail & Handlebar

Inspect

Clean

Display Console

Inspect

Power Cord

Inspect

Clean

Frame

Inspect

Console Mounting Bolts

Annual

Biannual

Quarterly

Monthly

Weekly

Daily

Item

Vision T9800 TREADMILL

PREVENTIVE MAINTENANCE SCHEDULE

Summary of Contents for Vision T9800HRT

Page 1: ...1 Vision T9800HRT Service Manual...

Page 2: ...r 110V 17 7 T9800 TM87 ELECTRICAL BLOCK DIAGRAM FOR 220V 18 8 T9800 TM87 WIRING DIAGRAM INSTRUCTION for 220V 19 SECTION 3 CONSOLE FUNCTIONAL FLOW DIAGRAM 20 1 OPERATION T9800 MANUAL 21 2 OPERATION T98...

Page 3: ...3 SECTION 1 MAINTENANCE PROCEDURE...

Page 4: ...spect Running belt Tension Test Emergency Button Inspect Clean Rear Roller Inspect Clean Front Roller Inspect Clean Handrail Handlebar Inspect Clean Display Console Inspect Power Cord Inspect Clean Fr...

Page 5: ...en the belt has stretched and is slipping across the rollers This is a normal and common adjustment on a new treadmill To eliminate this slipping tension both the rear rollers Allen bolts 1 4 TURN as...

Page 6: ...6 Drive Belt If you have tensioned the running belt and are still experiencing a slipping adjust the tension screw Then try the treadmill again to check for slipping...

Page 7: ...Tighten the tension bolts 4 Start the treadmill Step on the treadmill belt to walk the silicon in Adjust the belt tension if necessary 5 With the clamp on meter measure the current draw of the motor...

Page 8: ...check the grooves in belt for dirt or dust and clean it 3 Check the grooves in roller pulley for dirt or dust and clean it If dirty grooves in the drive belt motor and roller pulley there will be noi...

Page 9: ...9 SECTION 2 WIRING DIAGRAM INSTRUCTION...

Page 10: ...87 MCB WIRING FOR 110V 220V P7 P1 P6 J1 P4 J2 P3 P7 Motor wire P6 on off switch power J2 Console cable P1 Fan power P2 SAFE SW install software J1 RS232 install software P4 Elevation cable P3 Speed se...

Page 11: ...0762 4 Incline motor does turn on power COM 6 Incline motor does move to down DOWN 5 Incline motor does move to up UP 4 Incline place signal test ground ELVR_GND 3 Incline place signal ELVR_POT 2 Incl...

Page 12: ...Console provide for incline motor DOWN signal 14 Console provide for incline motor UP signal 13 Console power 12 Console power 11 Console power 10 Console for MCB of the PWM signal 9 Console ground 8...

Page 13: ...CONSOLE WIRING J15 J13 Safety Pull Switch J11 Safety Push Switch J5 Main HR Interface J14 Console cable J15 CSAFE 1 Full csafe function J16 CSAFE 2 Power only port J1 RS232 install software J16 J1 J5...

Page 14: ...TX OUT RESERVE 16 E_STOP 15 Console provide for incline motor DOWN signal 14 Console provide for incline motor UP signal 13 Console power 12 Console power 11 Console power 10 Console for MCB of the PW...

Page 15: ...key SS OUT 1 J11 Safety Push Switch J13 Safety Pull Switch J13 J11 1 2 1 2 Definition Name Pin Console ground SS IN 2 Safe key SS OUT 1 J5 Main HR Interface 1 2 3 Console power 5V VCC 2 Console ground...

Page 16: ...16 T9800 TM87 Electrical block diagram for 110V...

Page 17: ...17 T9800 TM87 WIRING DIAGRAM INSTRUCTION for 110V...

Page 18: ...18 T9800 TM87 Electrical block diagram for 220V...

Page 19: ...19 T9800 TM87 WIRING DIAGRAM INSTRUCTION for 220V...

Page 20: ...20 SECTION 3 CONSOLE FUNCTIONAL FLOW DIAGRAM...

Page 21: ...21 OPERATING T9800...

Page 22: ...ANUAL Engineer mode 1 Press Hold both ELEVATION and SPEED at the same time for 5 sec Then the display will show Engineering Mode Set the data function Step Use the elevation arrow keys to scroll throu...

Page 23: ...its mode EXIT Reset Novram ON P14 ELEVATION ERRS OFF 12 0 20 0 English Metric P30 Maximum Speed 5 1 3 P15 SCROLL SPEED 400 181 80 36 150 68 English Metric P8 DEFAULT WEIGHT 99 5 99 P7 MAXIMUM TIME Eng...

Page 24: ...ELEVATION MAX 486 249 341 PWM value at max speed 12 0 mph 20 0kph P2 PWM MAX SPD 251 110 176 PWM value at 1 2 max speed 6 0 mph 10 0kph P1 PWM 1 2 MAX 111 1 34 PWM value at min speed 0 5 mph 0 8kph P0...

Page 25: ...mum elevation P4 ELEVATION MIN MANUAL CALIBRATION Exits mode EXIT 40 12 30 P29 RAMP TIME 1 30 P21 PWM START SPD 228 71 218 Value at maximum elevation P5 ELEVATION MAX 486 249 341 PWM value at max spee...

Page 26: ...ISTANCE 6533 5 0 0 P9 Total HOURS Maximum Value Minimum Value Default Value Description Address Remarks If you want to the clean below parameter please enter engineering mode select below place enter...

Page 27: ...27 SECTION 4 MCB LED INSTRUCTIONS...

Page 28: ...28 AC FAN...

Page 29: ...us LED LED 2 Auxiliary Status LED LED 1 STATUS Description Reference Designator LED NORMAL OPERATION 1 LEDs 1 2 and 3 Sequence back and forth to indicate the processor is on line and operational 2 LED...

Page 30: ...30 SECTION 5 TROUBLESHOOTINGS...

Page 31: ...l could be missing speed sensor E7 Runaway belt E6 Over speed E5 Elevation movement stall E3 Elevation out of range E2 Reverse elevation pot E1 DESCRIPTION CODE Movement related errors can be divided...

Page 32: ...libration Step 1 Calibrate Elevation Calibrate the elevation as outlined in the System Calibration Procedure in below step Step 2 CORRECTIVE ACTION 1 Ensure correct signal is being sent to interface b...

Page 33: ...he elevation motor 3 Check the failed system with a known good interface board If problem fixed then repair replace the interface board MCB 4 Check the failed system with a known good console board wi...

Page 34: ...to cool 2 Check the failed system with a known good console cable If fixed then repair replace the console cables 3 Check the failed system with a known good elevation motor If problem fixed then repa...

Page 35: ...Issues See speed feedback issue trouble shooting guide in the CORRECTIVE ACTION PROCEDURES Speed Issues section of this document Speed Control Issues See speed control issue trouble shooting guide in...

Page 36: ...p 2 1 Remove Power Carefully check all connections interface board and the Reliance Motor controller setting to ensure all settings are correct 2 Enter the engineer mode to SERVICE 5 press START key t...

Page 37: ...layed speed Speed Feedback Issue Y Step 1 Step 2 Belt Drive Issues See belt drive issue trouble shooting section in the CORRECTIVE ACTION PROCEDURES Speed Issues section of this document Speed Feedbac...

Page 38: ...change 0 8 MPH and the actual speed does not match the target speed then an E9 error is flagged This error indicates the motor controller system is unable to maintain the target speed N Y N Y N Y E9 E...

Page 39: ...ssues section of this document Speed Control Issues See speed control issue trouble shooting guide in the CORRECTIVE ACTION PROCEDURES Speed Issues section of this document Calibration Issues See spee...

Page 40: ...orient sensor 2 Check connections 3 Check sensor mounting 4 Replace sensor w known good sensor Perform steps in order listed until problem resolved 1 Check magnet orientation correct poles 2 Check se...

Page 41: ...own good console PCB N Y PWM LED illuminated Check PWM LED on interface PCB Perform steps in order listed until problem resolved 1 Ensure belt and drive is able to turn freely and are properly mechani...

Page 42: ...issue Perform steps in order listed until problem resolved 1 Ensure belt and drive is able to turn freely and are properly mechanically connected 2 Check all electrical connections 3 Verify reliance d...

Page 43: ...bration passed Done Start PWM max test firmware setup screen wait minimum 20 seconds or until sped stabilizes Measure speed and compare to value displayed in time window N Y OK Check speed feedback is...

Page 44: ...to DCI for repair OPERATION ERRORS E16 Stuck key error OVERVIEW If a key press is detected for more than 45 seconds a stuck key error is flagged This error is primarily caused by a faulty keypad but...

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