background image

JOHNSON CONTROLS

9

SECTION 1 - INTRODUCTION

FORM 160.69-N2 

ISSUE DATE: 7/31/2015

1

When received at the job site all containers should be 

opened and contents checked against the packing list. 

Any material shortage should be reported to Johnson 

Controls immediately. (Refer to Shipping Damage 

Claims, Form 50.15-NM)

CHILLER DATA PLATE

A unit data plate is mounted on the control center as-

sembly of each unit, giving unit model number; design 

working pressure; water passes; refrigerant charge; se-

rial numbers; and motor power characteristics and con-

nection diagrams.
Additional information may be found on the motor 

data plates. This information should be included when 

contacting the factory on any problem relating to the 

motor.

RIGGING

The complete standard chiller is shipped without skids. 

(When optional skids are used it may be necessary to 

remove the skids so riggers skates can be used under 

the unit end sheets to reduce overall height.)
Each unit has four (4) lifting holes (two in each end) 

in the end sheets which should be used to lift the unit.
Care should be taken at all times during rigging and 

handling of the chiller to avoid damage to the unit and 

its external connections. Lift only using holes shown 

in 

Figure 1 on page 10

.

Do not lift the unit with slings around 

motor/compressor assemblies or by 

means of eyebolts in the tapped holes of 

the compressor motor assemblies. Do not 

turn a unit on its side for rigging. Do not 

rig vertically.

The rigging and operating weights and overall dimen-

sions are given on pages 6 thru 8 as a guide in deter-

mining the clearances required for rigging. Add 6" (15 

cm) to overall height for optional skidded unit.
The lengthwise rigging bar should be longer than the 

chiller tube length, and must have counter or clevis ad-

justments to allow for center of gravity adjustments.  
Chain spreaders should be used to avoid contact with 

drive motors or other chiller parts.

LOCATION

YORK Chillers are furnished with vibration isola-

tor mounts for basement or ground level installations. 

Units may be located on upper floor levels providing 

the floor is capable of supporting the total unit operat-

ing weight and optional spring isolators are used.

Sufficient clearance to facilitate normal 

service and maintenance work must be 

provided all around and above the unit 

and particularly space provided at either 

end to permit cleaning or replacement 

of evaporator and condenser tubes – see 

CLEARANCE. A doorway or other suf-

ficiently large opening properly located 

may be used. The chiller should be located 

in an indoor location where tempera-

tures range from 40

°

F to 110

°

F (4.4

°

to 43.3

°

C). 

MOTORS

The YK open motor is air cooled. Check state, local 

and other codes for ventilation requirements.

FOUNDATION

A level floor, mounting pad or foundation must be pro-

vided by others, capable of supporting the operating 

weight of the unit.

CLEARANCE

Clearances should be adhered to as follows:

• 

Rear and above unit – 2 ft (61 cm).

• 

Front of unit – 3 ft (91 cm).

• 

Tube Removal –  22 ft. (6.7 m) (either end) 

18 ft. (5.5 m) (either end)

Summary of Contents for York R-134A

Page 1: ...STYLE B R 134A COOLING ONLY WITH OPTIVIEW CONTROL CENTER AND ELECTRO MECHANICAL STARTER CENTRIFUGAL LIQUID CHILLERS INSTALLATION INSTRUCTION Supersedes 160 69 N2 912 Form 160 69 N2 715 Issue Date Jul...

Page 2: ...his document and any referenced materials This in dividual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in ques...

Page 3: ...anual or product owner Updated manuals if applicable can be obtained by contacting the nearest Johnson Controls Service office or accessing the John son Controls QuickLIT website at http cgproducts jo...

Page 4: ...5 J7 YD XH XD J2 DA B POWER SUPPLY for 60 Hz 5 for 50 Hz DESIGN LEVEL CONDENSER CODE KB KC KD KE K2 K3 K4 K5 HB HC HD HE H2 H3 H4 H5 GB GC GD GE G2 G3 G4 G5 FB FC FD FE F2 F3 F4 F5 EB EC ED EE E2 E3 E...

Page 5: ...ecking The Isolation Pad Deflection 19 Leveling The Unit 19 Installing Optional Spring Isolators 19 Piping Connections 19 Evaporator And Condenser Water Piping 20 Chilled Water 20 Condenser Water Circ...

Page 6: ...ompressor Units 15 FIGURE 7 Schematic of a Typical Piping Arrangement 21 FIGURE 8 Typical Refrigerant Vent Piping 21 FIGURE 9 Control Panel Positioning 22 FIGURE 10 Motor Connections Electro Mechanica...

Page 7: ...rigging the unit to its operating position and the assembly of components 4 Do not make final power supply connections to the compressor motors or control center 5 Do not charge the compressors with o...

Page 8: ...or under the supervision of a Johnson Controls representative See Form 160 69 NM3 When more than one chiller is involved the major parts of each unit will be marked to prevent mixing of assemblies Pip...

Page 9: ...or rigging Do not rig vertically The rigging and operating weights and overall dimen sions are given on pages 6 thru 8 as a guide in deter mining the clearances required for rigging Add 6 15 cm to ove...

Page 10: ...JOHNSON CONTROLS 10 FORM 160 69 N2 ISSUE DATE 7 31 2015 SECTION 1 Introduction LD09014a Figure 1 RIGGING...

Page 11: ...ORS LD19590a LD19571a SHELL END SHEET DIA HOLE See Detail A 10 254 8 203 5 127 C C and D D Up to 225 000 lbs 102 060 Kgs 9 229 LD19589a SHELL END SHEET DIA HOLE See Detail A 10 254 8 203 5 127 B B Up...

Page 12: ...060 Kgs 11 5 3176 11 279 10 254 8 D D Up to 225 000 lbs 102 060 Kgs 12 9 3887 11 279 10 254 8 E E Up to 280 000 lbs 127 005 Kgs 12 9 3887 11 279 12 305 8 F F Up to 280 000 lbs 127 005 Kgs 13 9 4192 1...

Page 13: ...12 SPRING ISOLATORS END SHEET CAP SCREW ADJUSTING BOLT 6 1 4 159 SHELL 4 SPRING ISOLATORS END SHEET CAP SCREW ADJUSTING BOLT 15 1 4 387 3 76 UNIT WEIGHT B B Up to 115 000 lbs 52 163 Kgs UNIT WEIGHT C...

Page 14: ...JOHNSON CONTROLS 14 FORM 160 69 N2 ISSUE DATE 7 31 2015 SECTION 1 Introduction Figure 5 MODEL YD CHILLER LD08634 OPTIVIEW CONTROL CENTER COMPRESSOR 1 EVAPORATOR MOTOR 1 MOTOR 2 CONDENSER COMPRESSOR 2...

Page 15: ...OLS 15 SECTION 1 Introduction FORM 160 69 N2 ISSUE DATE 7 31 2015 1 Figure 6 DIMENSIONS J COMPRESSOR UNITS LD09012 D L C A M 9 B FLOOR LINE EVAPORATOR CONDENSER F J E G H MOTORS COMPRESSORS LD09013 SH...

Page 16: ...1 6 1 4 464 1 6 7 8 479 1 6 7 8 479 H 0 11 11 16 297 1 1 3 4 297 1 2 5 8 371 1 2 5 8 371 1 3 5 8 397 1 3 5 8 397 1 4 1 4 413 1 4 1 4 413 J 1 7 5 8 498 1 9 1 4 498 2 1 1 2 648 2 1 1 2 648 2 2 660 2 2...

Page 17: ...6 938 3 147 3 342 1 516 6 842 3 103 10 638 4 825 4 523 2 051 9 112 4 133 D 10 692 4 849 6 554 2 973 13 316 6 039 18 095 8 207 9 508 4 312 18 186 8 248 E 10 692 4 849 6 554 2 973 13 316 6 039 18 095 8...

Page 18: ...109 5CV 800 5 800 2 636 CA 845 5 800 2 636 5CW 850 6 800 3 091 CB 900 5 800 2 636 5CX 900 6 800 3 091 DA 1000 6 800 3 091 5DA 1000 7 050 3 205 DB 1100 6 800 3 091 5DB 1100 7 300 3 318 DC 1200 7 050 3...

Page 19: ...ALLING OPTIONAL SPRING ISOLATORS When ordered spring type isolator assemblies will be furnished with the unit The 4 assemblies are identical and can be placed at any of the 4 corners of the unit Refer...

Page 20: ...ing connected to the chiller pumps or other equipment Permanent strainers supplied by others are required in both the evaporator and condenser water circuits to protect the chiller as well as the pump...

Page 21: ...EVAPORATOR Figure 8 TYPICAL REFRIGERANT VENT PIPING FLANGED JOINT TO PERMIT PIPING DISASSEMBLY CONDENSATION TRAP DUAL RELIEF VALVES VENT TO ATMOSPHERE SUPPORT VENT PIPING TO AVOID STRAIN ON RELIEF PIP...

Page 22: ...hly vented of all air at the high points REFRIGERANT RELIEF PIPING Each unit is equipped with pressure relief valves lo cated on the condenser on the evaporator and on the oil pump housing for the pur...

Page 23: ...rotation the starter power input and starter to motor connec tions must be check with a phase sequence indicator in the presence of the Johnson Controls representative DO NOT cut wires to final length...

Page 24: ...e contract price can be scheduled Notification to the Johnson Controls office should be by means of In stallation Check List and Request Form 160 69 CL1 in triplicate Table 5 MOTOR CONNECTIONS 3 PHASE...

Page 25: ...JOHNSON CONTROLS 25 FORM 160 69 N2 ISSUE DATE 7 31 2015 2 NOTES...

Page 26: ...nia USA 17405 1592 800 861 1001 Subject to change without notice Printed in USA Copyright by Johnson Controls 2015 www johnsoncontrols com ALL RIGHTS RESERVED Form 160 69 N2 715 Issue Date July 31 201...

Reviews: