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166349-BIM-E-1008

Johnson Controls Unitary Products

9

If using the duct connector with damper, cut a 9-1/8”x 16-1/8” 
hole in the center of the duct bottom. If using the 12” diameter 
duct connector without damper cut a 12-1/8” diameter hole in 
the center of the duct bottom. Place the duct connector in the 
hole and secure tightly with the tabs. If necessary, sup-port duct 
connector with support braces. See Figures 6 & 7.

NOTE: 

It is advisable to tape joints at the duct connector 
airtight. There is extreme pressure exerted by the 
blower at this point.

Installing Of Duct To Unit (Residential)

Flanges are provided to help install the ducts to the air 
conditioner. The duct flanges must be field in-stalled on the 
unit’s side.

The unit’s supply and return air connections are sized for 
optimum performance.   Should the duct work connecting to the 
air conditioner be of smaller dimensions, it is recommended that 
transitions connecting the ducts to the unit be constructed to 
allow a smooth airflow to the heat unit’s return air opening and 
from the supply air opening. Abrupt duct size changes increase 
the system static pressure and reduces air volume which may 
cause unsatisfactory performance.

Ductwork should be in accordance with local and national 
codes.

Ductwork exposed to outside environmental conditions must be 
insulated and weather proofed. Out-side wall openings through 
which the ducts pass must be weather proofed in accordance 
with good construction practices.

Supply and return air ducts passing through unconditioned 
spaces of the building must be insulated and covered with a 
vapor barrier. Following this practice will prevent thermal losses 
and condensate formation on the ducts.

Installing Drain Tube And Connection

A drain tube, a barbed elbow plastic fitting, and a plastic hose 
clamp are provided in the small parts package packed in the 
blower chute.

1.

 To insure proper condensate drainage, the barbed plastic 
elbow fitting should be screwed into the unit drain fitting 
(located in the front corner of the unit), and the drain tube 
installed on the barbed end of the plastic fitting secured in 
plastic fitting with the plastic hose clamp.

2.

If it is necessary to drain water away from unit, attach a 
drain hose to the drain tube.

Service Access

Access to all serviceable components is provided at the 
following locations:

• Blower compartment access panel

• Control box access panel

Refer to Figure 1 for location of these access locations and 
minimum clearances in Table 3.

Power And Control Wiring

Field wiring to the unit must conform to provisions of the current 
N.E.C. ANSI/NFPA No. 70 or C.E.C. and/or local ordinances. 
The unit must be electrically grounded in accordance with local 
codes or, in their absence, with the N.E.C./C.E.C. Voltage 
tolerances which must be maintained at the compressor 
terminals during starting and running conditions are indicated 
on the unit Rating Plate and Table 5.

The wiring entering the cabinet must be provided with 
mechanical strain relief.

A fused disconnect switch should be field provided for the unit. 
If any of the wire supplied with the unit must be replaced, 
replacement wire must be of the type shown on the wiring 
diagram.

Electrical line must be sized properly to carry the load. Each 
unit must be wired with a separate branch circuit fed directly 
from the meter panel and properly fused.

Power Wiring

This heat pump is equipped to accept a single circuit of supply 
power. If an auxiliary heater is installed, dual circuiting to the 
unit can be used. When installing a 14.3 KW heater, this 
method will avoid the use of large wiring. To provide single 
circuiting, an optional jumper bar can be used to electrically 
connect the circuit breakers provided with the heater kit. 

If auxiliary electric heaters are not installed, refer to data sheet 
for minimum circuit ampacity and maximum overcurrent protec-
tive device size. If auxiliary electric heaters are being installed, 
refer to the installation instructions (included with heater pack-
ages) for electrical requirements and wiring information.

To wire this system without the use of auxiliary electric heat, 
remove the control box access door. 

1.

Remove side panel. Run power line service wiring into 
control box through the bottom knockout opening in the 
casing. (The two top knockouts are used when installing an 
auxiliary heater.)

The drain hose must not rise above the level of the drain 
fitting at any point in its routing. Failure to do so will 
result in condensate water overflowing into the unit’s 
interior.

Wear safety glasses and gloves when handling 
refrigerants. Failure to follow this warning can cause 
serious personal injury.

Summary of Contents for PHP024

Page 1: ...11 13 Defrost Operation Curves 12 14 Demand Defrost Curve Selection Jumper 12 General Model PHP units are factory assembled heat pump designed to be installed along side the home or building Field installed electric heater accessories are available to provide supplemental electric heat The units are completely assembled on rigid base rails All piping refrigerant charge and electrical wiring is fac...

Page 2: ...ational and local safety codes 1 National Electrical Code ANSI NFPS No 70 or Canadian Electrical Code Part 1 C22 1 latest editions 2 Local plumbing and waste water codes and other applicable local codes Refer to Table 6 for unit physical data and to Table 5 for electrical data This product must be installed in strict compliance with the installation instructions and any applicable local state and ...

Page 3: ...nce and routing of electrical service to connect the unit Try to select a site for the unit that it is as close as possible to the proposed return grille location Unit may be positioned to draw air from underneath structure Direct Drive Condenser Fan Motor Decorative Protective Coil Guard Heavy Gauge Base Rails Control Box Service Access Panel Refrigerant Connections X13 Direct Drive Blower Motor ...

Page 4: ...grade away from the unit will improve drainage 10 Average Winter Snow Depth The heat pump must be installed above the average snow depth to allow the outdoor coil to drain properly Cinder blocks if permitted by local codes or a metal frame may be used to support the unit above the snow Insure that the support does not obstruct drainage holes in the base pan of the unit Metal frame legs must be sup...

Page 5: ... E F D CONDENSATE DRAIN 3 4 NPT H Table 2 Unit Dimensions Size Tons Dimensions A B C D E F G H 024 2 0 32 13 16 30 11 16 47 1 4 12 9 16 8 1 2 24 1 16 12 2 3 4 030 2 5 32 13 16 30 11 16 47 1 4 12 9 16 8 1 2 24 1 16 12 2 3 4 036 3 0 32 13 16 30 11 16 47 1 4 12 9 16 8 1 2 24 1 16 12 2 3 4 042 3 5 32 13 16 34 11 16 57 9 16 11 9 16 10 5 16 28 7 8 14 2 3 4 048 4 0 32 13 16 34 11 16 57 9 16 11 9 16 10 5 ...

Page 6: ...d be installed first The return air grille box and filter should be located and installed in the out rigger areas of the home Keep in mind the closer to the cooling unit the better The return ducting connects to the bottom of the return air box so it will be necessary to provide an opening beneath the box See Figure 5 Figure 5 Return Air Box and Grille After determining the location of the return ...

Page 7: ...ace 4 Make sure the duct is not stretched tight and does not have kinks from excessive length after installation 5 Attach the duct end with the stub collar to the air conditioner return air flange with screws and duct tape sealing the duct cover securely Wye Insulation It is necessary to field fabricate and install an insulation jacket for the Wye Insulation will prevent loss of capacity especiall...

Page 8: ...ound into the home To locate the center of the duct first cut a 6 hole in the fiberboard below the duct at the desired location After locating the duct center increase the hole in the fiber board to approximately the size of the duct connector Figure 8 Duct Connector With Damper Figure 9 Duct Connector No Damper May use duct connector without damper if no interior furnace or air handler is connect...

Page 9: ...in hose to the drain tube Service Access Access to all serviceable components is provided at the following locations Blower compartment access panel Control box access panel Refer to Figure 1 for location of these access locations and minimum clearances in Table 3 Power And Control Wiring Field wiring to the unit must conform to provisions of the current N E C ANSI NFPA No 70 or C E C and or local...

Page 10: ...tall on a partitioning wall not on an outside wall 3 Never expose it to direct light from lamps sun fireplaces etc 4 Avoid locations close to doors that lead outside to windows or to adjoining outside walls 5 Avoid locations close to radiators warm air registers or in the direct path of heat or cold air from them 6 Make sure that there are no pipes or ductwork in that part of the wall chosen for t...

Page 11: ...at temperature selection lever high enough to close the second stage of the thermostat if it is not already closed The indoor blower will turn on when the heating elements stage on If accessory heaters are not installed the blower will not run 9 Set the wall thermostat to the seasonal mode of operation heat or cool adjust the temperature selection lever to the desired setting Record the following ...

Page 12: ...ture puts the system into a defrost period every 6 hours and 4 minutes to recirculate lubricants unless the coil temperature is above 40 F All defrost timing occurs only while the compressor is on During the defrost mode the defrost control will provide a 24 volt signal from terminal W1 66 to the fan control terminal W1 This signal will energize electric heat stage 1 if the unit is so equipped For...

Page 13: ...44 0 47 3 50 50 2PH08510706 4 9 6 5 1 23 5 27 1 51 8 56 3 60 60 2PH08511006 7 2 9 6 1 34 5 39 8 65 6 72 2 70 80 2PH08511506 10 8 14 3 1 51 7 59 7 87 1 97 1 90 100 208 230 3 60 8 2 72 0 16 0 1 6 4 1 None 18 5 25 042 3 5 208 230 1 60 17 1 86 0 26 5 1 8 7 6 None 30 8 40 2PH08510506 3 6 4 8 1 17 2 19 9 52 3 55 7 60 60 2PH08510706 4 9 6 5 1 23 5 27 1 60 1 64 6 70 70 2PH08511006 7 2 9 6 1 34 5 39 8 73 9...

Page 14: ...ype Recip Recip Recip Recip Scroll Scroll Quantity 1 1 1 1 1 1 CONDENSER COIL DATA Face area Sq Ft 11 28 11 28 11 28 16 16 16 Rows 2 2 2 2 2 2 Fins per inch 15 15 15 15 15 15 Tube diameter in 3 8 3 8 3 8 3 8 3 8 3 8 Circuitry Type Intertwined Intertwined Intertwined Intertwined Intertwined Intertwined Refrigerant Control TXV TXV TXV TXV TXV TXV EVAPORATOR COIL DATA Face area Sq Ft 4 67 4 67 4 67 5...

Page 15: ...6 1090 535 1161 High 2227 978 1086 1976 889 1129 1677 757 1151 048 4 0 Low 1260 275 807 1096 313 915 910 336 992 804 355 1057 774 290 979 Low Medium 1471 375 870 1338 415 968 1118 455 1079 963 474 1110 788 323 1016 Medium 1546 394 865 1391 439 975 1187 479 1080 1062 501 1088 892 347 1034 Medium High 1597 434 893 1460 476 989 1277 518 995 1079 515 1050 High 2227 978 1086 1976 889 1129 1677 757 1151...

Page 16: ... 0 19 0 20 0 23 1200 0 21 0 21 0 21 0 22 0 25 1300 0 23 0 23 0 23 0 24 0 27 1400 0 25 0 25 0 25 0 26 0 29 1500 0 27 0 27 0 27 0 28 0 31 1600 0 29 0 29 0 29 0 30 0 33 1700 0 31 0 31 0 31 0 32 0 35 1800 0 33 0 33 0 33 0 34 0 37 1900 0 35 0 35 0 35 0 36 0 39 2000 0 37 0 37 0 37 0 38 0 41 2100 0 39 0 39 0 39 0 40 0 43 2200 0 41 0 41 0 41 0 42 0 45 060 5 0 PHP 500 0 09 0 09 0 09 0 10 0 12 600 0 1 0 10 ...

Page 17: ... CFM Heater kW 5 0 6 5 10 0 15 0 024 2 0 208 230 1 60 800 800 800 750 030 2 5 208 230 1 60 800 800 800 750 036 3 0 208 230 1 60 800 800 800 750 042 3 5 208 230 1 60 1300 1300 1270 1270 048 4 0 208 230 1 60 1300 1300 1270 1270 060 5 0 208 230 1 60 1300 1300 1270 1270 Table 10 Indoor Blower Specifications Size Tons Motor HP RPM Eff SF Frame 024 2 0 1 2 1100 0 8 1 0 48 030 2 5 1 2 1100 0 8 1 0 48 036...

Page 18: ...166349 BIM E 1008 18 Johnson Controls Unitary Products Typical Wiring Diagrams PHP024 060 Typical Heat Pump 208 230 1 60 volt Wiring Diagram ...

Page 19: ...166349 BIM E 1008 Johnson Controls Unitary Products 19 PHP036 048 and 060 Typical Heat Pump 208 230 3 60 volt Wiring Diagram ...

Page 20: ...ted in U S A 166349 BIM E 1008 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 166349 BIM D 1206 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 PHP060 Typical Heat Pump 460 3 60 volt Wiring Diagram ...

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