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Johnson Controls PCV1617, Installation Instructions Manual, Page: 26 / 28

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Johnson Controls PCV1617 Installation Instructions Manual Download Page 26

Table 10: PCV1617 and PCV1632 Controllers

Power Consumption

10 VA typical, 14 VA maximum

Note: 

The VA rating does not include any power supplied to

the peripheral devices connected to Binary Outputs (BOs)

or Configurable Outputs (COs), which can consume up to

12 VA for each BO or CO, for a possible total consumption

of an additional 60 VA (maximum).

Ambient Conditions

Operating:

 0°C to 50°C (32°F to 122°F)

Storage:

 -40°C to 70°C (-40°F to 158°F)

Terminations

Inputs/Outputs, SA bus, and Supply Power: 6.3 mm (1/4 in.)

Spade Lugs
FC Bus Pluggable Screw Terminal Block
TSTAT Modular Port: RJ-45 8-Pin Modular Jack

Controller Addressing for

BACnet MS/TP

DIP switch set; valid PC controller device addresses 4–127
(Device addresses 0–3 and 128–255 are reserved and not valid

PC controller addresses.)

Communications Bus

BACnet MS/TP, RS-485:
FC Bus: 0.6 mm (22 AWG) standard 3-wire, twisted, shielded

cable recommended between the supervisory controller and PC

controllers
SA Bus: 0.6 mm (22 AWG) stranded, 4-wire (2-twisted pairs)

shielded cable recommended from the PCV controller for

network sensors and other sensor/actuator devices; includes

a terminal to source 15 VDC supply power from PCV to SA Bus

devices.

Processor

RX630 32-bit Renesas microcontroller

Memory

1 MB Flash Memory and 512 KB Random Access Memory (RAM)

Universal Input Mode/

Configurable Output Mode

Accuracy

UI Analog Input Mode:

 15-bit resolution on UIs

CO Analog Output Mode (PCV1632 only):

 0–10 VDC ± 200 mV

Air Pressure Differential

Sensor

Range: -1.5 in. to 1.5 in. W.C.

Performance Characteristics:

Accuracy: ±0.75% Full Span Maximum (±0.0225 in. W.C.)
Typical accuracy at zero (null) pressure is ±0.003 in. W.C.

Actuator Rating

4 N·m (35 lb·in) minimum shaft length = 44 mm (1-3/4 in.)

Mounting

Mount to damper shaft using single set screw and to duct with

single mounting screw

Dimensions

(Height x Width x Depth)

165 mm x 125 mm x 73 mm (6.5 in. x 4.92 in. x 2.9 in.)

Center of Output Hub to Center of Captive Spacer: 

135 mm

(5-5/16 in.)

Weight

0.65 kg (1.45 lb)

PCV1617 and PCV1632 VAV Box Controllers Installation instructions

26

Summary of Contents for PCV1617

Page 1: ...en tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual...

Page 2: ...n some installations Ensure the mounting surface can support the PCV and any user supplied enclosure Mount the PCV on a hard even surface whenever possible Use shims or washers to mount the PCV securely and evenly on the mounting surface Mount the PCV in an area free of corrosive vapors that matches the ambient conditions specified in the Technical specifications section Provide sufficient space a...

Page 3: ... with pliers and either manually close the damper for 90 boxes or manually open the damper for 45 or 60 boxes 6 Push down and hold the Manual Override button and turn the PCV controller coupler until it contacts the mechanical end stop at either the full closed 90 boxes or full open 45 and 60 boxes position 7 If the damper for a 90 box closes CCW rotate the coupler to the CCW mechanical limit If t...

Page 4: ...roperty Damage Rotate the damper to the full open position before starting the air handler Failure to rotate the damper to the full open position may result in damage to the VAV box or ductwork when the air handler is started CAUTION Risque de dommages matériels Faire pivoter le registre pour le placer en position d ouverture complète avant de démarrer l unité de traitement d air Le non respect de...

Page 5: ...nals see Supply power terminal block 2 Device Address DIP Switch Block see Setting the device address 3 Binary Outputs 24 VAC Triacs see Table 2 4 Configurable Outputs Voltage Analog Output 0 10 VDC and Binary Output 24 VAC Triac PCV1632 only see Table 2 5 Dual Port Fitting see Figure 2 6 Manual Override Button see Mounting 7 Controller Coupler see Mounting 8 Coupler Bolt see Mounting 5 PCV1617 an...

Page 6: ...uipment Contact with components carrying hazardous voltage can cause electric shock and may result in severe personal injury or death Important Do not connect supply power to the controller before finishing wiring and checking all wiring connections Short circuits or improperly connected wires can result in damage to the controller and void any warranty Important Do not exceed the controller elect...

Page 7: ...ther PC controllers in a daisy chain configuration using 3 wire twisted shielded cable as shown in Figure 3 See Table 5 for more information Figure 3 FC bus terminal block wiring Note The Shield terminal SHLD on the FC Bus terminal block is isolated and can be used to connect the cable shields on the bus Figure 3 SA bus terminal blocks Wire the SA Bus terminal blocks on the PCV and other SA Bus de...

Page 8: ...activate the occupancy override functionality by using a pushbutton to momentarily short the zone temperature AI The TSTAT pin assignment is shown in Figure 5 Note Do not use the modular SA Bus port and the terminal block SA Bus simultaneously Only use one of these connections at a time Figure 5 Pin number assignments for the modular port on PCV1617 and PCV1632 Controllers Supply power terminal bl...

Page 9: ...ces with uniform 24 VAC supply power phasing reduces noise interference and ground loop problems The PCV does not require an earth ground connection However when grounding the secondary of the 24 VAC transformer is required only one connection to ground should be made near the transformer See the following figure Figure 7 Transformer grounding CAUTION Risk of Property Damage Do not apply power to ...

Page 10: ...tings and requirements for the PCV input and output terminals and Table 3 provides guidelines for wire sizes and cable lengths In addition to the wiring guidelines in Table 2 observe these guidelines when wiring PCV inputs and outputs Run all low voltage wiring and cables separate from high voltage wiring All input and output cables regardless of wire size or number of wires should consist of twis...

Page 11: ...ices connected to the Universal INn terminals Provides 35 mA total current Same as Universal INn Note Use 3 wire cable for devices that source power from the 15 V terminal Analog Input Voltage Mode 0 10 VDC 10 VDC maximum input voltage Internal 75k ohm Pulldown See Guideline A in Table 3 Analog Input Resistive Mode 0 600k ohm Internal 12 V 15k ohm pull up Qualified Sensors 0 2k potentiometer RTD 1...

Page 12: ...put current 1 3 A at 25 duty cycle 40 mA minimum load current See Guideline C in Table 3 Analog Output Voltage Mode 0 10 VDC 10 VDC maximum output voltage 10 mA maximum output current External 1k to 50k ohm load required See Guideline A in Table 3 OUTn Binary Output 24 VAC Triac Connects OUT to OCOM when activated External Power Source 30 VAC maximum voltage to load 0 5 A maximum output current 1 ...

Page 13: ...50 ft twisted wire 100 mV maximum voltage drop Depending on the cable length and the connected input or output device you may have to define an offset in the setup software for the input or output point 1 5 mm 18 AWG stranded copper 229 m 750 ft twisted wire 0 8 mm 20 AWG stranded copper 297 m 975 ft twisted wire 137 m 450 ft twisted wire 0 6 mm 22 AWG stranded copper 183 m 600 ft twisted wire 91 ...

Page 14: ...diagrams Input Output Temperature Sensor UI Voltage Input External Source UI Voltage Input Internal Source UI Voltage Input Self Powered UI Dry Contact UI 0 10 VDC Output to Actuator External Source CO PCV1617 and PCV1632 VAV Box Controllers Installation instructions 14 ...

Page 15: ...l Source CO Analog Output Voltage CO 24 VAC Triac Output Switch Low External Source CO Incremental Control to Actuator Switch Low External Source CO 24 VAC Binary Output Switch Low Internal Source BO Incremental Control to Actuator Switch Low Internal Source BO 15 PCV1617 and PCV1632 VAV Box Controllers Installation instructions ...

Page 16: ...nsor with Modular Jack UI Note The bottom jack J2 on the TE 700 and TE 6x00 Series Sensors is not usable as a zone bus or a SAB connection Network Stat with Terminals Addressable SA Bus Network Stat with Terminals Fixed Address 199 SA Bus PCV1617 and PCV1632 VAV Box Controllers Installation instructions 16 ...

Page 17: ...Communications COM Signal Reference Common for bus communications FC BUS 2 2 SHLD Isolated terminal optional shield drain connection 0 6 mm 22 AWG stranded 3 wire twisted shielded cable recommended SA Bus Communications COM SA Bus Signal Reference and 15 VDC Common SA BUS 2 SA PWR 15 VDC Supply Power for Devices on the SA Bus 0 6 mm 22 AWG stranded 4 wire 2 twisted pairs shielded cable recommended...

Page 18: ... Important Electrostatic discharge can damage controller components Use proper electrostatic discharge precautions during installation setup and servicing to avoid damaging the controller Setting the device address PC Series controllers are master devices on BACnet MS TP SA or FC Buses PC controllers connect easily to the non communicating sensor for zone air controllers on a bus but before operat...

Page 19: ...mple if the intended device address is 21 set Switch 16 to ON first then set Switch 4 ON followed by Switch 1 16 4 1 21 See Figure 9 3 Set a unique and sequential device address for each of the PC controllers connected on the SA or FC Bus starting with device address 4 To ensure the best bus performance set sequential device addresses with no gaps in the device address range 4 5 6 7 8 9 and so on ...

Page 20: ...controller is illuminated Commissioning Use the following procedure to commission the PCV1617 or PCV1632 controller 1 Download the control application to the PCV controller using the Controller Configuration Tool CCT Refer to the Controller Tool Help LIT 12011147 2 Commission the VAV Box Refer to the Controller Tool Help LIT 12011147 3 Perform airflow balancing on the VAV box Refer to the VAV Bala...

Page 21: ...C power supply that cause protective devices such as breakers or fuses to trip make sure that the power connections on the PCV are not reversed The most common cause of this problem is when the 24 VAC power supply on the PCV is reversed but it is not reversed on a connected secondary device Improper wiring of this power terminal may cause a short circuit across the 24 VAC power supply 21 PCV1617 a...

Page 22: ...are not connected to 24 VAC COM and verify that OCOM1 OCOM3 are not connected to 24 VAC HOT these terminals are internally sourced 3 Verify the short circuit has been resolved with an ohm meter 4 Reset the breaker fuse or replace the transformer Note When replacing the transformer it is recommended to replace with a model that utilizes a resettable circuit breaker A circuit breaker makes solving w...

Page 23: ... value is present Configurable output analog mode is invalid 0 10V output has an undesirable offset of up to 1 V The Common Reference is incorrect Cause The OCOM terminal is not connected Correction Connect the OCOM terminal of the configurable output to the common of the connected end device 1 Measure the output and verify that it matches the command 2 Disconnect the connected device and verify t...

Page 24: ...ve Accessories Table 9 PCV1617 and PCV1632 Controller accessories order separately Product code number Description Y64T15 0 Transformer 120 208 240 VAC Primary to 24 VAC Secondary 92 VA Foot Mount 30 in Primary Leads and 30 in 76 cm Secondary Leads Class 2 Y65A13 0 Transformer 120 VAC Primary to 24 VAC Secondary 40 VA Foot Mount Y65AS 8 in Primary Leads and 30 in 76 cm Secondary Leads Class 2 Y65T...

Page 25: ...oint Adjustment and Occupancy Button CN BRTR 0 BACnet IP to MS TP Router PCX Series Expansion Input Output Modules Refer to the PC Series Programmable Controllers and Related Products Product Bulletin LIT 12011914 for a complete list of available PCX Expansion I O Modules NS Series Sensors Refer to the NS Series Network Sensors Product Bulletin LIT 12011574 for a complete list of available NS Seri...

Page 26: ...roller and PC controllers SA Bus 0 6 mm 22 AWG stranded 4 wire 2 twisted pairs shielded cable recommended from the PCV controller for network sensors and other sensor actuator devices includes a terminal to source 15 VDC supply power from PCV to SA Bus devices Processor RX630 32 bit Renesas microcontroller Memory 1 MB Flash Memory and 512 KB Random Access Memory RAM Universal Input Mode Configurab...

Page 27: ...ional BACnet Testing Laboratories BTL Protocol Revision 7 Listed BACnet Application Specific Controller B ASC The performance specifications are nominal and conform to acceptable industry standard For application at conditions beyond these specifications consult the local Johnson Controls office Johnson Controls shall not be liable for damages resulting from misapplication or misuse of its product...

Page 28: ... 2019 Johnson Controls All rights reserved All specifications and other information shown were current as of document revision and are subject to change without notice www johnsoncontrols com ...

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