Johnson Controls JRE Series Installation Operation & Maintenance Download Page 41

JRE-Series

R e v. :   A u g u s t   1 9 ,   2 0 2 0

T H E   S M A R T   S O L U T I O N   F O R   E N E R G Y   E F F I C I E N C Y

I n s t a l l a t i o n ,   O p e r a t i o n ,   M a i n t e n a n c e

41

Preventive Maintenance

Fan Motors:

 Lubricate fan motors annually. All 

Johnson Controls Rooftop Units are fully lubricated at the 

factory. Do not oil during installation. 

Conduct Amperage checks annually. Amp draw should 

not exceed normal full load or rated load amps by 

more than 10 percent of the values noted on the unit 

nameplate. Maintain a log of Amperage values to detect 

deterioration prior to component failure.

Unit Inspection:

 Visually inspect the unit annually. Pay 

special attention to hose assemblies. Repair any leaks and 

replace deteriorated hoses immediately.

Compressor:

 Conduct an Amperage check on the 

compressor(s) annually. Amp draw should not exceed 

normal full load or rated load amps by more than 10 

percent of the values noted on the unit nameplate. 

Maintain a log of Amperage values to detect deterioration 

prior to component failure.

Maintenance Procedures:

 Perform the maintenance 

procedures outlined below periodically as indicated.

� 

WARNING!

 �

WARNING! 

To prevent injury or death due to electrical shock 

or contact with moving parts, open unit disconnect switch 

before servicing unit.

� 

CAUTION!

 �

CAUTION! 

To avoid fouled machinery and extensive unit 

cleanup, do not operate units without filters in place. Do 

not use equipment as a temporary heat source during 

construction.

� 

WARNING!

 �

WARNING! 

When replacing the compressor contactor or 

lockout controls, use only Johnson Controls replacement parts. 

Substitution of other components may result in an inoperative 

safety circuit and may cause a hazardous condition.

Filters:

 Inspect filters. Establish a regular maintenance 

schedule. Clean filter and maintenance frequently 

depending upon need. To remove the filter from a Rooftop 

Unit, slide the filter out of its frame located in the return 

air opening. When reinstalling the filter, use the slide-in 

rails of the filter frame to guide the filter into the proper 

position. Verify that the airflow arrow found on the top of 

each filter points toward the unit. Always replace filters 

with the same size and quantity of filters as removed from 

the unit.

Condensate Pans:

 Check condensate drain pans for 

algae growth every three months. If algae growth is 

apparent, consult a water treatment specialist for proper 

chemical treatment. The application of an algaecide every 

three months will typically eliminate algae problems in 

most locations.

Air Coil:

 Inspect the air coil annually for dirt accumulation. 

Clean coil as needed using a spray-on foaming coil cleaner. 

Rinse with clean water. Brushing coils should be avoided to 

avoid damage to coil fins.

 

Summary of Contents for JRE Series

Page 1: ...Water Source Heat Pumps Installation Operation Maintenance Supersedes Form 14808 NOM1 0820 97B0081N06 Issue Date August 19 2020 JRE Series Water Source Heat Pump MODELS JRE 3 20 Tons...

Page 2: ...orized Water Valve 18 Electrical Data 20 Electrical Data Reheat or Internal Secondary Pump 21 TWD Units with MPC DDC Auxiliary Diagram 22 TWD Units with LON DDC Auxiliary Diagram 23 TWD Units with Eco...

Page 3: ...EXTENDED RANGE STANDARD RANGE YES NO NO NO YES NO NO NO YES YES NO NO NO YES NO NO NO YES F MODULATING ENTHALPY ECONOMIZER F HOT GAS BYPASS REHEAT COIL 3 WAY MOTORIZED VALVE PROPORTIONAL CONTROL CIRCU...

Page 4: ...uipment from pallets until equipment is required for installation Unit Protection Cover rooftop units on the job site Cap the open ends of pipes In areas where painting plastering roofing or the spray...

Page 5: ...JRE036 072 Dimensional Data Optional Rain Hood Optional Rain Hood Pipe Chase Top View of Base S e r v i c e A c c e s s 3 5 1 1 m e t e r s Service Access 3 5 1 1 m eters Size Outdoor Air Opening Wate...

Page 6: ...96 144 Dimensional Data Top View of Base Optional Rain Hood Optional Rain Hood S e r v i c e A c c e s s 3 5 1 1 m e t e r s Service Access 3 5 1 1 m eters Size Outdoor Air Opening Water In Out IPT JR...

Page 7: ...tion Maintenance 7 JRE168 240 Dimensional Data Pipe Chase Optional Rain Hood Optional Rain Hood S e r v i c e A c c e s s 3 5 1 1 m e t e r s S e r v i c e A c c e s s 3 5 1 1 m e t e r s Top View of...

Page 8: ...0 Installation Operation Maintenance 8 Standard Roof Curb Model A B C D E F JRE036 48 60 72 72 25 18 35 25 72 25 35 25 14 or 24 JRE096 120 144 82 25 21 41 25 82 25 41 25 14 or 24 JRE168 240 82 25 21 7...

Page 9: ...ntenance 9 Standard Curb with Vibration Isolation Model A B C D E F JRE036 48 60 72 72 25 18 35 25 72 25 35 25 14 or 24 JRE096 120 144 82 25 21 41 25 82 25 41 25 14 or 24 JRE168 240 82 25 21 78 88 82...

Page 10: ...T PUMPS JRE Series Rev Au gu st 19 2020 Installation Operation Maintenance 10 Side Discharge Supply Return Roof Curb Model A B C JRE036 48 60 72 72 25 18 35 25 JRE096 120 144 82 25 21 41 25 JRE168 240...

Page 11: ...RGY EFFI C I E NC Y Installation Operation Maintenance 11 Side Discharge Supply Roof Isolation Curb Model A B C JRE036 48 60 72 72 25 18 35 25 JRE096 120 144 82 25 21 41 25 JRE168 240 82 25 21 78 88 N...

Page 12: ...ss to the unit side panels and all electrical connections Follow these guidelines when installing the curb 1 Set unit on curb 2 Align unit so that return air and supply air in the unit match return an...

Page 13: ...osed geothermal loop GLHP GWHP Pipe joint compound is not necessary when Teflon threaded tape is pre applied to hose assemblies or when flared end connections are used If pipe joint compound is prefer...

Page 14: ...de Levels 10 C 24 C 38 C Copper Cupronickel 20ppm NR NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm 375 ppm Erosion and Clogging Particulate...

Page 15: ...accept other types of conductors Figure 2 illustrates a typical trap used with JRE Heat Pumps Multiple units within the same zone should be operated from a common temperature control Thermostat Wirin...

Page 16: ...eratures below 60 F 15 6 C must include the optional water refrigerant circuit insulation package to prevent internal condensation Figure 3 LT1 Limit Setting Alarm Relay Comp Relay O Y2 W G C R AL1 24...

Page 17: ...ing OFF OFF ON Humidifier ON ON OFF Outside air damper All other DIP combinations are invalid A slow closing valve may be required to help reduce water hammer Figure 4 shows typical wiring for a 24VAC...

Page 18: ...5 Valve Wiring Figure 6 Typical Valve Wiring From Water Source IN OUT NOTE Shut off valves strainers and other required components not shown Solenoid Valve Flow Regulator To Discharge Stage 1 Stage 2...

Page 19: ...Thermostat wire must be 18 AWG wire Representative thermostat wiring is shown in Figure 8 however actual wiring connections should be determined from the thermostat IOM and or unit wiring diagram Pra...

Page 20: ...D E 2 13 7 83 1 1 9 2 3 0 36 6 N A N A 40 0 50 F 460 3 60 414 506 A B C 2 6 2 41 0 1 3 1 2 0 15 5 N A N A 17 0 20 F 460 3 60 414 506 D E 2 6 2 41 0 1 4 3 3 0 16 7 N A N A 18 3 20 N 575 3 60 518 633 A...

Page 21: ...N 575 3 60 518 633 A B C 2 4 8 33 0 1 2 3 2 0 1 0 44 12 3 N A N A 13 5 15 N 575 3 60 518 633 D E 2 4 8 33 0 1 3 4 3 0 1 0 44 13 4 N A N A 14 6 15 JRE120 H 208 3 60 197 254 A B C 2 15 6 110 0 1 9 2 3...

Page 22: ...WATER SOURCE HEAT PUMPS JRE Series Rev Au gu st 19 2020 Installation Operation Maintenance 22 Typical Wiring Diagram Units with MPC DDC Option Auxillary Diagram...

Page 23: ...JRE Series Rev Au g u st 19 2020 THE SMART SOLUTION FOR ENERGY EFFI C I E NC Y Installation Operation Maintenance 23 Typical Wiring Diagram Units with LON DDC Option Auxillary Diagram...

Page 24: ...WATER SOURCE HEAT PUMPS JRE Series Rev Au gu st 19 2020 Installation Operation Maintenance 24 Typical Wiring Diagram Units with Economizer Auxillary Diagram...

Page 25: ...OLUTION FOR ENERGY EFFI C I E NC Y Installation Operation Maintenance 25 Typical Wiring Diagram Single Compressor DXM2 PMP3 460 volt units with Internal Secondary or Circulating Pump for Condenser Hot...

Page 26: ...WATER SOURCE HEAT PUMPS JRE Series Rev Au gu st 19 2020 Installation Operation Maintenance 26 Typical Wiring Diagram Typical Two Compressor Unit DXM2...

Page 27: ...ion modes Minimum entering air temperature while operating in the heating mode not continuous fan is the minimum entering air temperature for the standard model without the reheat option in the heatin...

Page 28: ...t does not impact room temperature Competitors without hydronic reheat typically use an on off non modulating refrigeration based reheat circuit typically referred to as Hot gas reheat HGR HGR needs h...

Page 29: ...2 13 24 145 6 7 6 22 5 0 3 0 7 104 8 78 4 12 40 147 1 8 5 30 0 1 4 3 2 107 2 79 1 12 00 148 1 8 9 120 15 0 0 1 0 1 94 8 76 6 14 59 144 6 6 5 22 5 0 3 0 7 98 5 76 9 13 67 145 1 7 2 30 0 1 3 3 0 100 5 7...

Page 30: ...ith the compressor contactor s and blower relay In the heating mode the reversing valve is de energized Almost any thermostat will activate the heat pump in heating or cooling modes The DXM2 microproc...

Page 31: ...tional control to drive the motorized valve during the reheat mode of operation The Motorized Valve is a proportional actuator three way valve combination used to divert the condenser water from the c...

Page 32: ...26 425 0 30 0 28 0 30 0 28 450 0 31 0 29 0 32 0 29 475 0 33 0 31 500 0 35 0 32 525 0 37 550 0 38 575 0 40 Example Reheat coil loss can be determined from the above table Coil velocity FPM Airflow CFM...

Page 33: ...from the coil Note If the reheat sensor located in the supply air stream is above 70 F it must be disabled to allow the modulating valve to shift Disable this sensor by removing the white wire from th...

Page 34: ...tering Fluid 120 F 48 9 C 90 F 32 2 C Operating Limits Environment Units are designed for roof mount or indoor installation Power Supply A voltage variation of 10 of nameplate utilization voltage is a...

Page 35: ...l the system and bleed off all air 10 Add antifreeze to the system in climates where ambient temperature falls below freezing using the proportion of antifreeze shown in Table 5 The volume of antifree...

Page 36: ...able sheave on fan motor and open sheave to desired position Retighten set screw and replace belt and set belt tension as below Belt Tensioning An overly loose belt will upon motor start produce a sli...

Page 37: ...emove the tension checker and read the forct applied from the bottom of the small O ring on the deflection force scale 6 Compare the force you have applied with the values given in the table below The...

Page 38: ...orrosion in the system piping Unit Filters To avoid system damage ensure that the unit filter is clean Unit Fans Manually rotate fans to assure free rotation Ensure that fans are properly secured to t...

Page 39: ...ifreeze solution Table 6 Operating Temperatures and Pressures 3 Operate each heat pump in the heating cycle imme diately after checking cooling cycle operation A time delay will prevent the compressor...

Page 40: ...y system failures complete the following checks and data entries before the system is put into full operation External Static Sheave Setting Turns Temperatures F or C Antifreeze Pressures PSIG or kPa...

Page 41: ...ION To avoid fouled machinery and extensive unit cleanup do not operate units without filters in place Do not use equipment as a temporary heat source during construction WARNING WARNING When replacin...

Page 42: ...WATER SOURCE HEAT PUMPS JRE Series Rev Au gu st 19 2020 Installation Operation Maintenance 42 Notes...

Page 43: ...JRE Series Rev Au g u st 19 2020 THE SMART SOLUTION FOR ENERGY EFFI C I E NC Y Installation Operation Maintenance 43 Notes...

Page 44: ...improve its products As a result the design and specifications of each product at the time for order may be changed without notice and may not be as described herein Please contact Johnson Controls C...

Reviews: