Johnson Controls JRE Series Installation Operation & Maintenance Download Page 38

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JRE-Series

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38

Unit System Checkout

• 

Voltage:

 Ensure that voltage is within the utilization 

range specifications of the unit  compressor and fan 

motor.

• 

System Water Temperature:

 Ensure that it is within 

an acceptable range to facilitate start-up. (When 

conducting this check, also verify proper heating and 

cooling setpoints.)

• 

System Water pH:

 Verify system water acidity. (pH = 

7.5 or 8.5) Proper pH promotes the longevity of hoses 

and heat exchangers.

• 

System Flushing:

 Properly clean and flush system 

periodically. Ensure that all supply and  return hoses 

are connected end-to-end to facilitate system flushing 

and prevent fouling of the heat exchanger by system 

water. Water used in the system must be of potable 

quality and clean of dirt, piping slag, and chemical 

cleaning agents.

• 

Closed-Type Cooling Tower or Open Tower with 

Heat Exchanger:

 Check equipment for proper 

temperature set points and operation.

• 

Water Flow Rate to Heat Pump:

 System is balanced.

• 

Standby Pump:

 Verify that the standby pump is 

properly installed and in operating condition.

• 

Control Box: 

Tighten/check all electrical connections. 

Ensure transformer is wired on correct voltage TAP 

(208 - 230 Volt only).

• 

Access Panels:

 Assure that all access panels in the 

filter and fan section are securely closed.

• 

Air Dampers:

 Assure that all air dampers are  

properly set.

• 

System Controls:

 To ensure that no catastrophic 

system failures occur, verify that system controls are 

functioning and that the sequencing is correct.

• 

Freeze Protection for Water System:

 Verify that 

freeze protection is provided for the building loop 

water system when outdoor design conditions require 

antifreeze. Inadequate freeze protection can lead to 

expensive tower and system piping repairs.

• 

System Water Loop:

 Verify that all air is bled from 

the system. Air in the system impedes unit operation 

and causes corrosion in the system piping.

• 

Unit Filters:

 To avoid system damage, ensure that the 

unit filter is clean.

• 

Unit Fans:

 Manually rotate fans to assure free 

rotation. Ensure that fans are properly secured to the 

fan shaft. Do not oil fan motors on start-up since they 

are lubricated at the factory.

• 

System Control Center:

 To ensure control of the 

temperature set-points for operation of the system’s 

heat rejector and boiler (when used), examine the 

system control and alarm panel for proper installation 

and operation.

• 

Miscellaneous: 

Note any questionable aspects of the 

installation.

1.  Adjust all water valves to their full open position. Turn 

on the line power to all heat pump units.

2.  Operate each unit in the cooling cycle. Room 

temperature should be approximately 70° to 75° F 

DB, and 61° to 65° F WB. Loop water temperature 

entering the heat pumps should be between 60° F 

and 110° F. When the unit is operating in the cooling 

mode under AHRI conditions, the leaving water 

temperature is approximately 10° F warmer than the 

entering water temperature at 3 GPM / ton. 
a.  Adjust the unit thermostat to the coolest position. 

If the unit has a MCO thermostat, set the selector 

switch to cool. Both the fan and compressor 

should run. For heat pumps with ACO, adjust the 

cooling set point to a temperature at least 3° F 

below room temperature.

b.  Check for cool air delivery at the unit grille within 

a few minutes after the unit has begun to operate. 

List the identification number of any machines 

that do not function.

� 

WARNING!

 �

WARNING! 

When the disconnect switch is closed, high 

voltage is present in some areas of the electrical panel. 

Exercise caution when working with energized equipment.

UNIT START-UP

WARNING!

 Polyolester Oil, commonly known as POE oil, is 

a synthetic oil used in many refrigeration systems including 

those with HFC-410A refrigerant. POE oil, if it ever comes 

in contact with PVC or CPVC piping, may cause failure of 

the PVC/CPVC. PVC/CPVC piping should never be used 

as supply or return water piping with water source heat 

pump products containing HFC-410A as system failures and 

property damage may result.

� 

WARNING!

 �

Summary of Contents for JRE Series

Page 1: ...Water Source Heat Pumps Installation Operation Maintenance Supersedes Form 14808 NOM1 0820 97B0081N06 Issue Date August 19 2020 JRE Series Water Source Heat Pump MODELS JRE 3 20 Tons...

Page 2: ...orized Water Valve 18 Electrical Data 20 Electrical Data Reheat or Internal Secondary Pump 21 TWD Units with MPC DDC Auxiliary Diagram 22 TWD Units with LON DDC Auxiliary Diagram 23 TWD Units with Eco...

Page 3: ...EXTENDED RANGE STANDARD RANGE YES NO NO NO YES NO NO NO YES YES NO NO NO YES NO NO NO YES F MODULATING ENTHALPY ECONOMIZER F HOT GAS BYPASS REHEAT COIL 3 WAY MOTORIZED VALVE PROPORTIONAL CONTROL CIRCU...

Page 4: ...uipment from pallets until equipment is required for installation Unit Protection Cover rooftop units on the job site Cap the open ends of pipes In areas where painting plastering roofing or the spray...

Page 5: ...JRE036 072 Dimensional Data Optional Rain Hood Optional Rain Hood Pipe Chase Top View of Base S e r v i c e A c c e s s 3 5 1 1 m e t e r s Service Access 3 5 1 1 m eters Size Outdoor Air Opening Wate...

Page 6: ...96 144 Dimensional Data Top View of Base Optional Rain Hood Optional Rain Hood S e r v i c e A c c e s s 3 5 1 1 m e t e r s Service Access 3 5 1 1 m eters Size Outdoor Air Opening Water In Out IPT JR...

Page 7: ...tion Maintenance 7 JRE168 240 Dimensional Data Pipe Chase Optional Rain Hood Optional Rain Hood S e r v i c e A c c e s s 3 5 1 1 m e t e r s S e r v i c e A c c e s s 3 5 1 1 m e t e r s Top View of...

Page 8: ...0 Installation Operation Maintenance 8 Standard Roof Curb Model A B C D E F JRE036 48 60 72 72 25 18 35 25 72 25 35 25 14 or 24 JRE096 120 144 82 25 21 41 25 82 25 41 25 14 or 24 JRE168 240 82 25 21 7...

Page 9: ...ntenance 9 Standard Curb with Vibration Isolation Model A B C D E F JRE036 48 60 72 72 25 18 35 25 72 25 35 25 14 or 24 JRE096 120 144 82 25 21 41 25 82 25 41 25 14 or 24 JRE168 240 82 25 21 78 88 82...

Page 10: ...T PUMPS JRE Series Rev Au gu st 19 2020 Installation Operation Maintenance 10 Side Discharge Supply Return Roof Curb Model A B C JRE036 48 60 72 72 25 18 35 25 JRE096 120 144 82 25 21 41 25 JRE168 240...

Page 11: ...RGY EFFI C I E NC Y Installation Operation Maintenance 11 Side Discharge Supply Roof Isolation Curb Model A B C JRE036 48 60 72 72 25 18 35 25 JRE096 120 144 82 25 21 41 25 JRE168 240 82 25 21 78 88 N...

Page 12: ...ss to the unit side panels and all electrical connections Follow these guidelines when installing the curb 1 Set unit on curb 2 Align unit so that return air and supply air in the unit match return an...

Page 13: ...osed geothermal loop GLHP GWHP Pipe joint compound is not necessary when Teflon threaded tape is pre applied to hose assemblies or when flared end connections are used If pipe joint compound is prefer...

Page 14: ...de Levels 10 C 24 C 38 C Copper Cupronickel 20ppm NR NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm 375 ppm Erosion and Clogging Particulate...

Page 15: ...accept other types of conductors Figure 2 illustrates a typical trap used with JRE Heat Pumps Multiple units within the same zone should be operated from a common temperature control Thermostat Wirin...

Page 16: ...eratures below 60 F 15 6 C must include the optional water refrigerant circuit insulation package to prevent internal condensation Figure 3 LT1 Limit Setting Alarm Relay Comp Relay O Y2 W G C R AL1 24...

Page 17: ...ing OFF OFF ON Humidifier ON ON OFF Outside air damper All other DIP combinations are invalid A slow closing valve may be required to help reduce water hammer Figure 4 shows typical wiring for a 24VAC...

Page 18: ...5 Valve Wiring Figure 6 Typical Valve Wiring From Water Source IN OUT NOTE Shut off valves strainers and other required components not shown Solenoid Valve Flow Regulator To Discharge Stage 1 Stage 2...

Page 19: ...Thermostat wire must be 18 AWG wire Representative thermostat wiring is shown in Figure 8 however actual wiring connections should be determined from the thermostat IOM and or unit wiring diagram Pra...

Page 20: ...D E 2 13 7 83 1 1 9 2 3 0 36 6 N A N A 40 0 50 F 460 3 60 414 506 A B C 2 6 2 41 0 1 3 1 2 0 15 5 N A N A 17 0 20 F 460 3 60 414 506 D E 2 6 2 41 0 1 4 3 3 0 16 7 N A N A 18 3 20 N 575 3 60 518 633 A...

Page 21: ...N 575 3 60 518 633 A B C 2 4 8 33 0 1 2 3 2 0 1 0 44 12 3 N A N A 13 5 15 N 575 3 60 518 633 D E 2 4 8 33 0 1 3 4 3 0 1 0 44 13 4 N A N A 14 6 15 JRE120 H 208 3 60 197 254 A B C 2 15 6 110 0 1 9 2 3...

Page 22: ...WATER SOURCE HEAT PUMPS JRE Series Rev Au gu st 19 2020 Installation Operation Maintenance 22 Typical Wiring Diagram Units with MPC DDC Option Auxillary Diagram...

Page 23: ...JRE Series Rev Au g u st 19 2020 THE SMART SOLUTION FOR ENERGY EFFI C I E NC Y Installation Operation Maintenance 23 Typical Wiring Diagram Units with LON DDC Option Auxillary Diagram...

Page 24: ...WATER SOURCE HEAT PUMPS JRE Series Rev Au gu st 19 2020 Installation Operation Maintenance 24 Typical Wiring Diagram Units with Economizer Auxillary Diagram...

Page 25: ...OLUTION FOR ENERGY EFFI C I E NC Y Installation Operation Maintenance 25 Typical Wiring Diagram Single Compressor DXM2 PMP3 460 volt units with Internal Secondary or Circulating Pump for Condenser Hot...

Page 26: ...WATER SOURCE HEAT PUMPS JRE Series Rev Au gu st 19 2020 Installation Operation Maintenance 26 Typical Wiring Diagram Typical Two Compressor Unit DXM2...

Page 27: ...ion modes Minimum entering air temperature while operating in the heating mode not continuous fan is the minimum entering air temperature for the standard model without the reheat option in the heatin...

Page 28: ...t does not impact room temperature Competitors without hydronic reheat typically use an on off non modulating refrigeration based reheat circuit typically referred to as Hot gas reheat HGR HGR needs h...

Page 29: ...2 13 24 145 6 7 6 22 5 0 3 0 7 104 8 78 4 12 40 147 1 8 5 30 0 1 4 3 2 107 2 79 1 12 00 148 1 8 9 120 15 0 0 1 0 1 94 8 76 6 14 59 144 6 6 5 22 5 0 3 0 7 98 5 76 9 13 67 145 1 7 2 30 0 1 3 3 0 100 5 7...

Page 30: ...ith the compressor contactor s and blower relay In the heating mode the reversing valve is de energized Almost any thermostat will activate the heat pump in heating or cooling modes The DXM2 microproc...

Page 31: ...tional control to drive the motorized valve during the reheat mode of operation The Motorized Valve is a proportional actuator three way valve combination used to divert the condenser water from the c...

Page 32: ...26 425 0 30 0 28 0 30 0 28 450 0 31 0 29 0 32 0 29 475 0 33 0 31 500 0 35 0 32 525 0 37 550 0 38 575 0 40 Example Reheat coil loss can be determined from the above table Coil velocity FPM Airflow CFM...

Page 33: ...from the coil Note If the reheat sensor located in the supply air stream is above 70 F it must be disabled to allow the modulating valve to shift Disable this sensor by removing the white wire from th...

Page 34: ...tering Fluid 120 F 48 9 C 90 F 32 2 C Operating Limits Environment Units are designed for roof mount or indoor installation Power Supply A voltage variation of 10 of nameplate utilization voltage is a...

Page 35: ...l the system and bleed off all air 10 Add antifreeze to the system in climates where ambient temperature falls below freezing using the proportion of antifreeze shown in Table 5 The volume of antifree...

Page 36: ...able sheave on fan motor and open sheave to desired position Retighten set screw and replace belt and set belt tension as below Belt Tensioning An overly loose belt will upon motor start produce a sli...

Page 37: ...emove the tension checker and read the forct applied from the bottom of the small O ring on the deflection force scale 6 Compare the force you have applied with the values given in the table below The...

Page 38: ...orrosion in the system piping Unit Filters To avoid system damage ensure that the unit filter is clean Unit Fans Manually rotate fans to assure free rotation Ensure that fans are properly secured to t...

Page 39: ...ifreeze solution Table 6 Operating Temperatures and Pressures 3 Operate each heat pump in the heating cycle imme diately after checking cooling cycle operation A time delay will prevent the compressor...

Page 40: ...y system failures complete the following checks and data entries before the system is put into full operation External Static Sheave Setting Turns Temperatures F or C Antifreeze Pressures PSIG or kPa...

Page 41: ...ION To avoid fouled machinery and extensive unit cleanup do not operate units without filters in place Do not use equipment as a temporary heat source during construction WARNING WARNING When replacin...

Page 42: ...WATER SOURCE HEAT PUMPS JRE Series Rev Au gu st 19 2020 Installation Operation Maintenance 42 Notes...

Page 43: ...JRE Series Rev Au g u st 19 2020 THE SMART SOLUTION FOR ENERGY EFFI C I E NC Y Installation Operation Maintenance 43 Notes...

Page 44: ...improve its products As a result the design and specifications of each product at the time for order may be changed without notice and may not be as described herein Please contact Johnson Controls C...

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