Johnson Controls JRC Series Installation Operation & Maintenance Download Page 7

JRC-Series

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7

Installation

CAUTION! 

Poor or inadequate installation may result in 

noisy unit operation or unattractive installation.

 

CAUTION!

 

The installation of Console Water-Source Heat Pumps 

and all associated components, parts and accessories 

that make up the installation shall be in accordance with 

the regulations of ALL Authorities having jurisdiction 

and MUST conform to all applicable Codes. It is the 

responsibility of the Installing Contractor to determine and 

comply with ALL applicable Codes and Regulations.

 

Note: An Installation Checklist is provided in this 

manual. Complete this checklist after all installation 

procedures are completed. A periodic maintenance 

checklist provided in the Maintenance section outlines 

recommended maintenance schedules. A Start-Up 

Inspection Log is also included at the end of this 

manual to encourage thorough unit checkout at initial 

start-up. These checklists are not a substitute for the 

detailed information found in the Installation section of 

this manual. 

1.   Console units are typically installed along an outside 

wall of the room. Provide adequate space in front 

of the unit for service and maintenance. Locate 

the Console Unit so that it provides adequate air 

circulation throughout the room.

2.   Unpack the Console Unit from the shipping carton. 

Remove the front cabinet by lifting up and away 

from the backplate. Protect the cabinet from damage 

during installation by returning it to its original 

packaging until required. 

3.   Using a carpenter’s square and a level, ensure the  

unit is level. Shim the unit if necessary to assure 

proper installation. 

4.   Select the proper fasteners to connect the backplate 

securely to the wall.

5.   Fasten the backplate onto the wall through the screw 

holes located in the back flange. Secure the subbase 

in place.

6.  Remove subbase shipping support bracket and discard.
7.   Make all necessary electrical connections as described 

in the Electrical Wiring section of this manual. Consult 

the wiring diagram to ensure proper hook-up.

8.   Connect the final piping as described in the Supply  

and Return Piping and Condensate Piping section 

of the manual. Install shut-off valves, piping and/or 

hoses and other accessories as specified.

9.   Before making the final water connections, flush the 

system as described in the Start Up section of this 

manual. After flushing the system, connect piping and 

hoses to the proper supply, return and condensate 

connections of the unit. 

 

Note: When necessary, use adapters to connect 

hoses.

10. Install any other system components as required 

following manufacturer’s instructions.

11.  After Start-up, reinstall the front cabinet by carefully 

lowering the front cabinet over the chassis onto the 

backplate.

Supply and Return Hoses - Optional pressure-rated 

hose assemblies 400 psi [2758 kPa] are available for use 

with Console Units. Use the following guidelines when 

installing supply and return hose assemblies.

1.   Install supply and return hoses fitted with swivel-joint 

fittings at one end to prevent the hose from twisting.

2.   Use adapters to secure the hose assembly to the unit 

and the riser.

3.   Do not allow the hose to twist during installation. 

Twisting may damage the hose wall or the interior 

rubber compound.

4.   Use pipe joint compound sparingly on the pipe 

threads of the fitting adapters. 

5.   Prevent sealant from reaching the flared surfaces of 

the joint.

6.   Do not use pipe joint compound when teflon thread 

tape is pre-applied to hose assemblies or when  

flared-end connections are used.

7.   Maximum torque which may be applied to brass 

fittings is 30 ft-lbs [41 N-m]. When a torque wrench 

is not used, tighten brass fittings finger-tight plus one 

quarter turn. 

8.   Tighten steel fittings as necessary.
9.   Shut-off/balancing valves, flow indicators, and drain 

tees in the supply runout and return at each floor to 

aid in loop balancing and servicing.

Summary of Contents for JRC Series

Page 1: ...ter Source Heat Pumps Installation Operation Maintenance Supersedes 14805 NOM1 0521 Form 14805 NOM1 1221 97B0035N10 Issue Date December 8 2021 JRC Series Water Source Heat Pump MODELS JRC 0 75 1 5 Ton...

Page 2: ...ons 13 Ground Water Heat Pump Applications 14 Water Quality Standards 16 Electrical Line Voltage 20 Electrical 21 JRC Series Wiring Diagram Matrix 24 CXM Controls 25 DXM Controls 26 Safety Features CX...

Page 3: ...Model Type Unit Size None Motorized Water Valve Autoflow 2 25 Gpm Ton Autoflow 3 0 Gpm Ton Motorized Water Valve Afr 2 25 Motorized Water Valve Afr 3 0 Secondary Circulation Pump Water Circuit Options...

Page 4: ...ce with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes It is the responsibility of the installing contractor to determine and comply with ALL applicabl...

Page 5: ...he system components Remove any dirt or debris found in or on these components Pre Installation Installation Operation and Maintenance instructions are provided with each unit Horizontal equipment is...

Page 6: ...ze Bottom Return in mm 1 10 x 30 x 1 254 x 762 x 25 1 10 x 36 x 1 254 x 914 x 25 Front Return In mm 1 7 x 29 5 x 1 8 178 x 749 x 3 2 1 7 x 35 5 x 1 8 178 x 902 x 3 2 Unit Size Bottom Return Std 5 Base...

Page 7: ...ecure the subbase in place 6 Remove subbase shipping support bracket and discard 7 Make all necessary electrical connections as described in the Electrical Wiring section of this manual Consult the wi...

Page 8: ...tly Horizontal runs of condensate hose should be pitched downward 1 4 inch minimum for every foot 10 mm per 46 cm of hose Avoid low points because dirt collects in these areas and may cause blockage I...

Page 9: ...tional Motorized Water Valve 1 75 44 Out In Water Connections 1 2 FPT 2 25 57 In Out 11 25 286 2 00 51 1 50 38 8 00 Min 203 2 25 57 5 8 15 9 ID Vinyl Hose 8 00 Min 203 Water Connections 1 2 FPT 11 25...

Page 10: ...D Vinyl Hose Optional Motorized Water Valve Optional Autoflow Valve Water Connections 5 8 15 9 OD Copper 1 2 FPT or 1 2 MPT Optional isconnect Box unted to cabinet not chassis Optional Motorized Water...

Page 11: ...e or pipe joint compound that is applied Maximum allowable torque for brass fittings is 30 ft lbs 41 N m If a torque wrench is not available tighten finger tight plus one quarter turn Tighten steel fi...

Page 12: ...enoid valve for use in variable speed pumping systems may also be included in the hose kit The piping system should be flushed to remove dirt piping chips and other foreign material prior to operation...

Page 13: ...to assist the contractor in installing trouble free ground loops These instructions are recommendations only State provincial and local codes MUST be followed and installation MUST conform to ALL app...

Page 14: ...the pH 7 5 and the calcium hardness is less than 100 ppm scaling potential is low If this method yields numbers out of range of those listed the Ryznar Stability and WARNING Polyolester Oil commonly...

Page 15: ...re is constantly varying two pressure gauges may be needed Adjust the valve until the desired flow of 1 5 to 2 gpm per ton 2 0 to 2 6 l m per kW is achieved A second method of flow control requires a...

Page 16: ...l l e c a i r e t c a B Sulfate reducing 0 0 0 0 L m s l l e c a i r e t c a b Suspended Solids 0 1 0 1 0 1 0 1 m p p S S T Earth Ground Resistance 0 s m h O Consult NEC local electrical codes for gro...

Page 17: ...ed 7 If water temperature is expected to fall below 40 F antifreeze is required Refer to the heat pump IOM for the correct solution ratios to prevent freezing Hydrogen Sulfide has an odor of rotten eg...

Page 18: ...esistance measured should be zero Ohms The NEC allows a resistance to ground up to 20 Ohms Any resistance above zero indicates a poor earth ground which may be the result of a hot neutral line or that...

Page 19: ...If higher than 500mV electrolysis will occur and corrosion will result If voltage is measured the cause is a high resistance earth ground or current on the neutral conductor Remedial measures should...

Page 20: ...open the power supply disconnect switch and secure it in an open position during installation CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed...

Page 21: ...0 5 N A 4 20 5 13 15 0 8 5 00 5 93 15 E 265 60 1 239 292 3 5 22 0 0 4 N A 3 90 4 78 15 0 7 4 60 5 48 15 JRC12 A 115 60 1 104 126 9 5 50 0 1 0 N A 10 50 12 88 20 1 4 11 90 14 28 20 G 208 230 60 1 197 2...

Page 22: ...ld supplied and field installed B only required with systems employing remote mounted thermostats Figure 3 Typical Field Installed Wiring WARNING To avoid possible injury or death due to electrical sh...

Page 23: ...e 18 AWG wire Wire the appropriate thermostat as shown in Figure 7 to the low voltage terminal strip on the CXM or DXM control board Practically any heat pump thermostat will work with JRC WSHP units...

Page 24: ...ard JRC DIGIT 8 L N CXM w MPC JRC DIGIT 8 M P DXM w MPC JRC DIGIT 8 D S DXM Standard S1 S1 S1 S1 S2 S2 1 2 3 4 5 OFF ON 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 OFF ON OFF ON OFF ON O...

Page 25: ...ted to R Clipped AL2 dry contact no connection DIP Switches Note In the following field configuration options DIP switches should only be changed when power is removed from the CXM control DIP switch...

Page 26: ...e control is attempting a retry of a fault the status LED will slow flash slow flash one flash every 2 seconds to indicate the control is in the process of retrying Field Configuration Options Note In...

Page 27: ...able 7c Accessory DIP Switch Settings 1 3 Thermostat type heat pump or heat cool DIP 1 3 provides selection of thermostat type Heat pump or heat cool thermostats can be selected When in heat cool mode...

Page 28: ...he compressor contactor coil The high pressure fault recognition is immediate does not delay for 30 continuous seconds before de energizing the compressor High pressure lockout code 2 Example 2 quick...

Page 29: ...mode and the LT2 sensor is colder than the LT1 sensor Swapped LT1 LT2 thermistor code 9 ESD DXM only The ESD Emergency Shut Down mode can be enabled from an external common signal to termi nal ESD to...

Page 30: ...30 120 1 49 20 90 6 7 32 Requires optional insulation package when operating below the dew point Requires antifreeze optional insulation package and jumper clipped UNIT OPERATING LIMITS All JRC Model...

Page 31: ...f water or other equivalent approved cleaning agent Reset the boiler to raise the loop temperature to 100 F 38 C Circulate the solution for a minimum of 8 to 24 hours At the end of this period shut of...

Page 32: ...promotes longevity of hoses and fittings see Table 3 System flushing Verify that all hoses are connected end to end when flushing to insure that debris bypasses the unit heat exchanger water valves an...

Page 33: ...urn thermostat to OFF position A hissing noise indicates proper functioning of the reversing valve 6 Allow five 5 minutes between tests for pressure to equalize before beginning heating test a Adjust...

Page 34: ...57 8 13 8 13 8 13 9 14 8 13 7 12 16 18 12 14 8 10 18 24 18 24 18 24 164 174 165 175 167 177 372 392 375 395 379 399 17 22 18 23 19 24 13 18 13 18 13 18 14 5 16 5 11 2 13 2 7 9 9 9 35 41 35 41 36 42 11...

Page 35: ...9 14 9 14 9 14 11 16 9 14 6 11 15 8 17 8 14 9 16 9 14 16 18 24 18 24 18 24 164 174 165 175 167 177 372 392 375 395 379 399 17 22 18 23 19 24 13 18 13 18 13 18 14 5 16 5 11 2 13 2 7 9 9 9 35 41 35 41 3...

Page 36: ...and data entries before the system is put into full operation Temperatures F or C Antifreeze __________________ Pressures PSIG or kPa Type __________________ Cooling Mode Heating Mode Return Air Tempe...

Page 37: ...erating conditions and be replaced when necessary Units should never be operated without a filter Washable high efficiency electrostatic filters when dirty can exhibit a very high pressure drop for th...

Page 38: ...e of unit toward outlet Poor venting Check vent location X Moisture on sensor Check for moisture shorting to air coil X X Plugged air filter Replace air filter x X Restricted Return Air Flow Find and...

Page 39: ...ck fan motor operation and air flow restrictions Too high of external static Check static vs blower table X Reduced or no water flow in cooling Check pump operation or valve operation setting Check wa...

Page 40: ...HWG HEATING CYCLE ANALYSIS PSI SAT PSI SAT F F AIR COIL F F FP2 HEATING LIQUID LINE F EXPANSION VALVE AIR COIL F F PSI SAT PSI SAT F F F F WATER IN WATER OUT PSI PSI F F WATER IN WATER OUT PSI PSI Use...

Page 41: ...JRC Series Rev Decem b er 8 2021 TH E SMART SOLUTION FOR ENERGY EFFICI E N CY Installation Operation Maintenance 41 Notes...

Page 42: ...WATE R SOURCE HEAT PUMPS JRC Series Rev Decemb er 8 2021 Installation Operation Maintenance 42 Notes...

Page 43: ...JRC Series Rev Decem b er 8 2021 TH E SMART SOLUTION FOR ENERGY EFFICI E N CY Installation Operation Maintenance 43 Notes...

Page 44: ...o Subordinate 08 19 20 Created Johnson Controls works continually to improve its products As a result the design and specifications of each product at the time for order may be changed without notice...

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