Johnson Controls JRC Series Installation Operation & Maintenance Download Page 17

JRC-Series

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17

Water Quality Standards, Cont’d.

1.  The Water Quality Table provides water quality 

requirements for coaxial & brazed plate heat 

exchangers.

2.  The water must be evaluated by an independent 

testing facility comparing site samples against 

this Table. When water properties are outside of 

these parameters, the water must either be treated 

by a professional water treatment specialist to 

bring the water quality within the boundaries of 

this specification, or an external secondary heat 

exchanger must be used to isolate the heat pump 

water system from the unsuitable water. Failure to 

do so will void the warranty of the heat pump system 

and will limit liability for damage caused by leaks or 

system failure.

3.  Regular sampling, testing and treatment of the water 

is necessary to assure that the water quality remains 

within acceptable levels thereby allowing the heat 

pump to operate at optimum levels.

4. 

If closed‐loop systems are turned off for extended 

periods, water samples must be tested prior to 

operating the system.

5.  For optimal performance, it is recommended that the 

closed‐loop piping systems are initially filled with de‐

ionized water.

6.  Well water with chemistry outside of these 

boundaries, and salt water or brackish water requires 

an external secondary heat exchanger. Surface/Pond 

water should not be used.

7.  If water temperature is expected to fall below 40°F, 

antifreeze is required. Refer to the heat pump IOM for 

the correct solution ratios to prevent freezing.

α

 

Hydrogen Sulfide has an odor of rotten eggs. If one 

detects this smell, a test for H2S must be performed. 

If H2S is detected above the limit indicated, 

remediation is necessary (Consult with your Water 

Testing/Treatment Professional) or a secondary heat 

exchanger is required using appropriate materials as 

recommended by the heat exchanger supplier.

β

 

Suspended solids and particulates must be filtered 

to prevent fouling and failure of heat exchangers. 

Strainers or particulate filters must be installed to 

provide a maximum particle size of 600 micron (0.60 

mm, 0.023 in.) using a 20 to 30 mesh screen size. 

When a loop is installed in areas with fine material 

such as sand or clay, further filtration is required to a 

maximum of 100 micron. Refer to the Strainer / Filter 

Sizing Chart to capture the particle sizes encountered 

on the site.

χ 

An electrical grounding system using a dedicated 

ground rod meeting NEC and Local Electrical 

codes must be installed. Building Ground must not 

be connected the WSHP piping system or other 

plumbing pipes.

δ 

Refer to IOM for instructions on measuring resistance 

and leakage currents within water loops.

Do not use PVC pipe for water loop (compressor POE 

oil and glycols damage PVC) use of HDPE pipe is 

recommended.

Strainer / Filter Sizing

Mesh Size

Particle Size

Microns

MM

Inch

20

840

0.840

0.0340

30

533

0.533

0.0210

60

250

0.250

0.0100

100

149

0.149

0.0060

150

100

0.100

0.0040

200

74

0.074

0.0029

ppm = parts per million

ppb = parts per billion

Summary of Contents for JRC Series

Page 1: ...ter Source Heat Pumps Installation Operation Maintenance Supersedes 14805 NOM1 0521 Form 14805 NOM1 1221 97B0035N10 Issue Date December 8 2021 JRC Series Water Source Heat Pump MODELS JRC 0 75 1 5 Ton...

Page 2: ...ons 13 Ground Water Heat Pump Applications 14 Water Quality Standards 16 Electrical Line Voltage 20 Electrical 21 JRC Series Wiring Diagram Matrix 24 CXM Controls 25 DXM Controls 26 Safety Features CX...

Page 3: ...Model Type Unit Size None Motorized Water Valve Autoflow 2 25 Gpm Ton Autoflow 3 0 Gpm Ton Motorized Water Valve Afr 2 25 Motorized Water Valve Afr 3 0 Secondary Circulation Pump Water Circuit Options...

Page 4: ...ce with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes It is the responsibility of the installing contractor to determine and comply with ALL applicabl...

Page 5: ...he system components Remove any dirt or debris found in or on these components Pre Installation Installation Operation and Maintenance instructions are provided with each unit Horizontal equipment is...

Page 6: ...ze Bottom Return in mm 1 10 x 30 x 1 254 x 762 x 25 1 10 x 36 x 1 254 x 914 x 25 Front Return In mm 1 7 x 29 5 x 1 8 178 x 749 x 3 2 1 7 x 35 5 x 1 8 178 x 902 x 3 2 Unit Size Bottom Return Std 5 Base...

Page 7: ...ecure the subbase in place 6 Remove subbase shipping support bracket and discard 7 Make all necessary electrical connections as described in the Electrical Wiring section of this manual Consult the wi...

Page 8: ...tly Horizontal runs of condensate hose should be pitched downward 1 4 inch minimum for every foot 10 mm per 46 cm of hose Avoid low points because dirt collects in these areas and may cause blockage I...

Page 9: ...tional Motorized Water Valve 1 75 44 Out In Water Connections 1 2 FPT 2 25 57 In Out 11 25 286 2 00 51 1 50 38 8 00 Min 203 2 25 57 5 8 15 9 ID Vinyl Hose 8 00 Min 203 Water Connections 1 2 FPT 11 25...

Page 10: ...D Vinyl Hose Optional Motorized Water Valve Optional Autoflow Valve Water Connections 5 8 15 9 OD Copper 1 2 FPT or 1 2 MPT Optional isconnect Box unted to cabinet not chassis Optional Motorized Water...

Page 11: ...e or pipe joint compound that is applied Maximum allowable torque for brass fittings is 30 ft lbs 41 N m If a torque wrench is not available tighten finger tight plus one quarter turn Tighten steel fi...

Page 12: ...enoid valve for use in variable speed pumping systems may also be included in the hose kit The piping system should be flushed to remove dirt piping chips and other foreign material prior to operation...

Page 13: ...to assist the contractor in installing trouble free ground loops These instructions are recommendations only State provincial and local codes MUST be followed and installation MUST conform to ALL app...

Page 14: ...the pH 7 5 and the calcium hardness is less than 100 ppm scaling potential is low If this method yields numbers out of range of those listed the Ryznar Stability and WARNING Polyolester Oil commonly...

Page 15: ...re is constantly varying two pressure gauges may be needed Adjust the valve until the desired flow of 1 5 to 2 gpm per ton 2 0 to 2 6 l m per kW is achieved A second method of flow control requires a...

Page 16: ...l l e c a i r e t c a B Sulfate reducing 0 0 0 0 L m s l l e c a i r e t c a b Suspended Solids 0 1 0 1 0 1 0 1 m p p S S T Earth Ground Resistance 0 s m h O Consult NEC local electrical codes for gro...

Page 17: ...ed 7 If water temperature is expected to fall below 40 F antifreeze is required Refer to the heat pump IOM for the correct solution ratios to prevent freezing Hydrogen Sulfide has an odor of rotten eg...

Page 18: ...esistance measured should be zero Ohms The NEC allows a resistance to ground up to 20 Ohms Any resistance above zero indicates a poor earth ground which may be the result of a hot neutral line or that...

Page 19: ...If higher than 500mV electrolysis will occur and corrosion will result If voltage is measured the cause is a high resistance earth ground or current on the neutral conductor Remedial measures should...

Page 20: ...open the power supply disconnect switch and secure it in an open position during installation CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed...

Page 21: ...0 5 N A 4 20 5 13 15 0 8 5 00 5 93 15 E 265 60 1 239 292 3 5 22 0 0 4 N A 3 90 4 78 15 0 7 4 60 5 48 15 JRC12 A 115 60 1 104 126 9 5 50 0 1 0 N A 10 50 12 88 20 1 4 11 90 14 28 20 G 208 230 60 1 197 2...

Page 22: ...ld supplied and field installed B only required with systems employing remote mounted thermostats Figure 3 Typical Field Installed Wiring WARNING To avoid possible injury or death due to electrical sh...

Page 23: ...e 18 AWG wire Wire the appropriate thermostat as shown in Figure 7 to the low voltage terminal strip on the CXM or DXM control board Practically any heat pump thermostat will work with JRC WSHP units...

Page 24: ...ard JRC DIGIT 8 L N CXM w MPC JRC DIGIT 8 M P DXM w MPC JRC DIGIT 8 D S DXM Standard S1 S1 S1 S1 S2 S2 1 2 3 4 5 OFF ON 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 OFF ON OFF ON OFF ON O...

Page 25: ...ted to R Clipped AL2 dry contact no connection DIP Switches Note In the following field configuration options DIP switches should only be changed when power is removed from the CXM control DIP switch...

Page 26: ...e control is attempting a retry of a fault the status LED will slow flash slow flash one flash every 2 seconds to indicate the control is in the process of retrying Field Configuration Options Note In...

Page 27: ...able 7c Accessory DIP Switch Settings 1 3 Thermostat type heat pump or heat cool DIP 1 3 provides selection of thermostat type Heat pump or heat cool thermostats can be selected When in heat cool mode...

Page 28: ...he compressor contactor coil The high pressure fault recognition is immediate does not delay for 30 continuous seconds before de energizing the compressor High pressure lockout code 2 Example 2 quick...

Page 29: ...mode and the LT2 sensor is colder than the LT1 sensor Swapped LT1 LT2 thermistor code 9 ESD DXM only The ESD Emergency Shut Down mode can be enabled from an external common signal to termi nal ESD to...

Page 30: ...30 120 1 49 20 90 6 7 32 Requires optional insulation package when operating below the dew point Requires antifreeze optional insulation package and jumper clipped UNIT OPERATING LIMITS All JRC Model...

Page 31: ...f water or other equivalent approved cleaning agent Reset the boiler to raise the loop temperature to 100 F 38 C Circulate the solution for a minimum of 8 to 24 hours At the end of this period shut of...

Page 32: ...promotes longevity of hoses and fittings see Table 3 System flushing Verify that all hoses are connected end to end when flushing to insure that debris bypasses the unit heat exchanger water valves an...

Page 33: ...urn thermostat to OFF position A hissing noise indicates proper functioning of the reversing valve 6 Allow five 5 minutes between tests for pressure to equalize before beginning heating test a Adjust...

Page 34: ...57 8 13 8 13 8 13 9 14 8 13 7 12 16 18 12 14 8 10 18 24 18 24 18 24 164 174 165 175 167 177 372 392 375 395 379 399 17 22 18 23 19 24 13 18 13 18 13 18 14 5 16 5 11 2 13 2 7 9 9 9 35 41 35 41 36 42 11...

Page 35: ...9 14 9 14 9 14 11 16 9 14 6 11 15 8 17 8 14 9 16 9 14 16 18 24 18 24 18 24 164 174 165 175 167 177 372 392 375 395 379 399 17 22 18 23 19 24 13 18 13 18 13 18 14 5 16 5 11 2 13 2 7 9 9 9 35 41 35 41 3...

Page 36: ...and data entries before the system is put into full operation Temperatures F or C Antifreeze __________________ Pressures PSIG or kPa Type __________________ Cooling Mode Heating Mode Return Air Tempe...

Page 37: ...erating conditions and be replaced when necessary Units should never be operated without a filter Washable high efficiency electrostatic filters when dirty can exhibit a very high pressure drop for th...

Page 38: ...e of unit toward outlet Poor venting Check vent location X Moisture on sensor Check for moisture shorting to air coil X X Plugged air filter Replace air filter x X Restricted Return Air Flow Find and...

Page 39: ...ck fan motor operation and air flow restrictions Too high of external static Check static vs blower table X Reduced or no water flow in cooling Check pump operation or valve operation setting Check wa...

Page 40: ...HWG HEATING CYCLE ANALYSIS PSI SAT PSI SAT F F AIR COIL F F FP2 HEATING LIQUID LINE F EXPANSION VALVE AIR COIL F F PSI SAT PSI SAT F F F F WATER IN WATER OUT PSI PSI F F WATER IN WATER OUT PSI PSI Use...

Page 41: ...JRC Series Rev Decem b er 8 2021 TH E SMART SOLUTION FOR ENERGY EFFICI E N CY Installation Operation Maintenance 41 Notes...

Page 42: ...WATE R SOURCE HEAT PUMPS JRC Series Rev Decemb er 8 2021 Installation Operation Maintenance 42 Notes...

Page 43: ...JRC Series Rev Decem b er 8 2021 TH E SMART SOLUTION FOR ENERGY EFFICI E N CY Installation Operation Maintenance 43 Notes...

Page 44: ...o Subordinate 08 19 20 Created Johnson Controls works continually to improve its products As a result the design and specifications of each product at the time for order may be changed without notice...

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