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FX-PCV1656 Programmable VAV Box VAV Controllers
Installation Instructions

Part No. 24-10143-829, Rev. A

Issued April 2016

Refer to the

QuickLIT website

for the most up-to-date version of this document.

Applications

The FX-PCV1656 controller with ball valve linkage is
intended to be field mounted to Johnson Controls

®

VG1000 Series Ball Valves 1/2 through 1 in. (ordered
separately). The controller is well suited for applications
such as chilled beams and fan coils. The FX-PCV1656
controller is for use on Johnson Controls VG1000 1/2
through 1 in. valves only.

Important:

Use this FX-PCV1656 controller only to
control equipment under normal operating
conditions. Where failure or malfunction of
the FX-PCV1656 controller could lead to
personal injury or property damage to the
controlled equipment or other property,
additional precautions must be designed
into the control system. Incorporate and
maintain other devices, such as supervisory
or alarm systems or safety or limit controls,
intended to warn of or protect against failure
or malfunction of the FX-PCV1656
controller.

Switchable Communications
Protocols

By default, the FX-PC family controllers and network
sensors communicate using the standard BACnet

®

protocol, based on the ANSI/ASHRAE 135-2004.

The BACnet protocol is a standard for ANSI, ASHRAE,
and the International Standards Organization (ISO) for
building controls.

FX-PCV controllers are BTL-tested and listed as BACnet
Application Specific Controllers (B-ASCs).

Release 10.1 and higher of FX-PCT can be used to switch
the Field Bus communications protocol in FX-PC
Controllers to be either the standard BACnet

®

Master-Slave/Token-Passing (MS/TP) or the N2 protocol.
BACnet MS/TP is the default communications protocol
for all new controllers. Switchable communications
protocols provide a cost-effective upgrade and
modernization path for customers with existing N2
controllers. The

Modernization Guide for Legacy N2

Controllers (LIT-12012045)

and the controller-specific

documentation provide installation and commissioning
support and include tips for efficient and safe
replacement. Refer to the

N2 Compatibility Options

chapter of the

Controller Tool Help (LIT-12011147)

for

information about mapping N2 Objects in controllers with
switchable communications protocols.

The N2-capable FX-PC controllers can be used as
functional replacements for legacy N2 controllers. The
N2-capable FX-PC controllers:

have the I/O quantities and characteristics of the
FX-PC family controllers

must be programmed with FX-PCT, which has
programming capabilities that are similar (but not
identical) to HVACPro, GX9100, GPL, and other
legacy tools

support SA Bus devices

support FX-WRZ wireless sensors from the controller
using the FX-WRZ7860 receiver when configured for
BACnet MS/TP communication

The N2-capable FX-PC controllers:

do not support Zone Bus (for example, TMZ sensors
and M100 actuators)

do not support passthrough in the commissioning
mode

do not support remote downloading or commissioning
using BACnet routing

do not support wireless connection to the N2 bus

1

FX-PCV1656 Programmable VAV Box VAV Controllers Installation Instructions

Summary of Contents for FX-PCV1656

Page 1: ...Cs Release 10 1 and higher of FX PCT can be used to switch the Field Bus communications protocol in FX PC Controllers to be either the standard BACnet Master Slave Token Passing MS TP or the N2 protocol BACnet MS TP is the default communications protocol for all new controllers Switchable communications protocols provide a cost effective upgrade and modernization path for customers with existing N...

Page 2: ...656 controller with removable FC and SA buses and power terminal blocks FX PCV1656 controller with attached ball valve linkage required mounting hardware included in linkage Installation Instructions Materials and Special Tools Needed T 20 TORX driver 1 4 in flat blade screwdriver Mounting Observe these guidelines when mounting an FX PCV Note Protect the FX PCV controller from dripping water conde...

Page 3: ... the actuator gear release and rotate the handle until the actuator coupler is fully counterclockwise 10 Install the valve actuator over the ball valve mounting flange Depending on the installation position the assembly in any one of four 90 increments on the valve Note For proper operation the actuator must drive the valve counterclockwise to open Port A when viewed from above the valve 11 Tighte...

Page 4: ...r 1k Platinum and A99B Silicon Temperature Sensor Negative Temperature Coefficient NTC Sensor 10K Type L 10K Johnson Controls Type II is equivalent to Type L or 2 252K Type II See Guideline A in Table 2 Binary Input Dry Contact Maintained Mode 1 second minimum pulse width Internal 12 V 15k ohm pull up Same as Universal INn Universal Input Common for all Universal IN terminals ICOMn Note All Univer...

Page 5: ...h Guidelines for Recommended Wire Sizes Assumptions Maximum Cable Length and Type Wire Size Gauge and Type Guideline 100 mV maximum voltage drop Depending on the cable length and the connected input or output device you may have to define an offset in the setup software for the input or output point 457 m 1 500 ft twisted wire 1 5 mm 2 18 AWG stranded copper A 297 m 975 ft twisted wire 0 8 mm 20 A...

Page 6: ...Figure 4 Maximum Wire Length by Current and Wire Size 6 FX PCV1656 Programmable VAV Box VAV Controllers Installation Instructions ...

Page 7: ... 15 VDC Supply Power for Devices on the SA Bus SA PWR 24 AWG 3 pair CAT 3 Cable 30 5 m 100 ft RJ 12 6 Position Modular Port provides FC Bus Communications FC Bus provides 15 VDC Power for FC BUS Wireless Bluetooth Commissioning Converter Wireless ZigBee Field Bus Router 0 8 mm to 1 5 mm 2 20 to 18 AWG 2 wire 24 VAC Power Supply Hot Supplies 20 30 VAC Nominal 24 VAC HOT 24 24 VAC Power Supply Commo...

Page 8: ...ntinue setting lower numbered switches until the total equals the intended address For example if the intended device address is 21 set Switch 16 to ON first then set Switch 4 ON followed by Switch 1 16 4 1 21 3 Set Switch 128 to ON only for controllers on an FX ZFR Series Wireless Field Bus application For all hard wired SA and FC Bus applications ensure that Switch 128 is set to OFF Note Do not ...

Page 9: ... 24 VAC supply from the controller 2 Remove the FC Bus connector from the controller 3 Set the address switch set to the desired N2 address 4 Set the address switch segment labeled 128 to OFF 5 Reconnect the 24 VAC supply to the controller 6 Using an FX PCT tool connection at the FX PC controller s SA bus download the firmware and controller application file The download process asks to confirm sw...

Page 10: ...in progress not ready for normal operation SA Bus devices offline such as Netsensors Off Steady No faults On Steady Device fault or no application loaded Off Steady Red FAULT Blink 2 Hz Data transmission normal communication Off Steady No data transmission auto baud in progress On Steady communication lost waiting to join communication ring Blink 2 Hz Green FC BUS Blink 2 Hz Data transmission norm...

Page 11: ...SB dongle For additional information on the ZFR USBHA 0 ZigBee dongle refer to the FX ZFR Series Wireless Field Bus System Technical Bulletin LIT 12011660 or FX ZFR Series Wireless Field Bus System Quick Reference Guide LIT 12011696 ZFR USBHA 0 Refer to the FX PC Series Programmable Controllers and Related Products Product Bulletin LIT 12011657 for a complete list of available FX PCX Expansion I O...

Page 12: ...cessor 1 MB flash memory and 512 KB RAM Memory UI Analog Input Mode 15 bit resolution on UIs CO Analog Output Mode FX PCV1656 only 0 10 VDC 200 mV Universal Input Mode Configurable Output Mode Accuracy 4 N m 35 lb in minimum shaft length 44 mm 1 3 4 in Actuator Rating Mounts to VG1000 Series 1 2 inch through 1 inch ball valves Mounting 165 x 125 x 73 mm 6 5 x 4 92 x 2 9 in Center of Output Hub to ...

Page 13: ... E MICHIGAN ST MILWAUKEE WI 53202 USA JOHNSON CONTROLS WESTENDHOF 3 45143 ESSEN GERMANY Building Efficiency 507 E Michigan Street Milwaukee WI 53202 Johnson Controls is a registered trademark of Johnson Controls Inc All other marks herein are the marks of their respective owners 2016 Johnson Controls Inc www johnsoncontrols com Published in U S A 13 FX PCV1656 Programmable VAV Box VAV Controllers ...

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