Johnson Controls FX-PCV Series Installation Instructions Manual Download Page 2

• Several 6 mm (1/4 in.) female spade terminals for input and output wiring
• Small straight-blade screwdriver for securing wires in the terminal blocks

Mounting

Observe these guidelines when mounting an FX-PCV.

Important: 

When the air supply to the VAV box is below 10°C (50°F), make sure that any

condensation on the VAV box, particularly on the damper shaft, does not enter the FX-

PCV electronics. Mount the FX-PCV vertically above the damper shaft to allow any shaft

condensation to fall away from the FX-PCV. Additional measures may be required in some

installations.

• Ensure the mounting surface can support the controller and any user-supplied enclosure.
• Mount the controller on a hard, even surface whenever possible.
• Use shims or washers to mount the controller securely and evenly on the mounting surface.
• Mount the controller in an area free of corrosive vapors and observe the ambient conditions in

the 

Technical specifications

 section.

• Provide sufficient space around the controller for cable and wire connections and good

ventilation through the controller. Leave a minimum of 50 mm (2 in.) around the top, bottom,

sides, and front of the controller.

• Do not mount the controller on surfaces prone to vibration, such as duct work, or in areas

where electromagnetic emissions from other devices or wiring can interfere with controller

communication.

On panel or enclosure mount applications, observe these additional guidelines:
• Do not install the controller in an airtight enclosure.
• Mount the controller so that the enclosure walls do not obstruct cover removal or ventilation

through the controller.

• Mount the controller so that the power transformer and other devices do not radiate excessive

heat to the controller.

To mount the FX-PCV controller:

1.  Place the controller in the proper mounting position on the damper shaft so that the wiring

connections are easily accessible. Make sure the controller base is parallel to the VAV box

(perpendicular to the damper shaft). If needed, use a spacer to offset tipping of the FX-PCV

controller caused by the shaft bushings.

2.  Secure the self-drilling No. 10 screw through the FX-PCV controller mounting slot with a power

screwdriver and 100 mm (4 in.) extension socket. Otherwise, use a punch to mark the position

of the shoulder washer, and then drill a hole into the VAV box using a 3.5 mm (9/64 in.) drill bit.

Insert the mounting screw, and tighten against the washer.

Important: 

Do not overtighten the screws, or the threads may strip. If mounting to the

VAV box, make sure the screws do not interfere with damper blade movement.

3.  Locate the damper position using the typical marking on the end of the damper shaft.

FX-PCV Programmable Variable Air Volume Box Controllers Installation Instructions

2

Summary of Contents for FX-PCV Series

Page 1: ... and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area may cause harmful interference in which case the users will be required to correct the interference at their own expense Canada This Class A digital apparatus meets all the requiremen...

Page 2: ...sions from other devices or wiring can interfere with controller communication On panel or enclosure mount applications observe these additional guidelines Do not install the controller in an airtight enclosure Mount the controller so that the enclosure walls do not obstruct cover removal or ventilation through the controller Mount the controller so that the power transformer and other devices do ...

Page 3: ...10 mm square shaft Tighten the square coupler bolt to the shaft using an 8 mm 5 16 in wrench or 10 mm 3 8 in 12 point socket Tighten to 11 to 15 N m 100 to 130 lb in 8 Loop the pneumatic tubing to include a trap for condensation Attach the tubing from the FX PCV controller to the VAV box pickup The HIGH red tubing is connected to the inlet or high pressure side and the clear tubing to the low side...

Page 4: ...y Outputs 24 VAC Triacs 6 Configurable outputs can be defined as Voltage Analog Output 0 10 VDC Binary Output 24 VAC Triac 7 24 VAC Class 2 Supply Power Terminal Block 8 Anti rotation slot 9 LED Status Indicators 10 FC Terminal Block 11 Sensor Port SA Bus RJ 12 6 Pin Modular Jack 12 SA Terminal Block 13 Sensor Port SA Bus RJ 12 6 Pin Modular Jack FX PCV Programmable Variable Air Volume Box Control...

Page 5: ... wires can result in damage to the controller and void any warranty Important Do not exceed the controller electrical ratings Exceeding controller electrical ratings can result in permanent damage to the controller and void any warranty Important Use copper conductors only Make all wiring in accordance with local national and regional regulations Important Electrostatic discharge can damage contro...

Page 6: ...sing 3 wire twisted shielded cable as shown in Figure 3 See Table 5 for more information Note The Shield terminal SHLD on the FC Bus terminal block is isolated and can be used to connect the cable shields on the bus Figure 3 Figure 3 FC bus terminal block wiring SA bus terminal block The SA Bus terminal block is a brown removable 4 terminal plug that fits into a board mounted jack Wire the removab...

Page 7: ...ly power wires from the transformer to the HOT and COM terminals on the terminal plug as shown in Figure 6 The middle terminal on the supply power terminal block is not used See Table 5 for more information The supply power wire colors may be different on transformers from other manufacturers Refer to the transformer manufacturer s instructions and the project installation drawings for wiring deta...

Page 8: ...t cables regardless of wire size or number of wires should consist of twisted insulated and stranded copper wires Shielded cable is not required for input or output cables Shielded cable is recommended for input and output cables that are exposed to high electromagnetic or radio frequency noise Cable runs that are less than 30 m 100 ft typically do not require an offset in the input output softwar...

Page 9: ...eter RTD 1k Nickel Johnson Controls sensor 1k Platinum and A99B Silicon Temperature Sensor Negative Temperature Coefficient NTC Sensor 10K Type L 10K JCI Type II is equivalent to Type L or 2 252K Type II See Guideline A in Table 3 ICOMn Universal Input Common for all Universal IN terminals Note All Universal ICOMn terminals share a common which is isolated from all other commons Same as Universal ...

Page 10: ...m 6 cycles hour with M9220 BGx 3 40 mA minimum load current Analog Output Voltage Mode 0 10 VDC 10 VDC maximum output voltage 10 mA maximum output current External 1k to 50K ohm load required See Guideline A in Table 3 CONFIGURABLE Outputs OUTn Binary Output 24 VAC Triac Connects OUT to OCOM when activated External Power Source 30 VAC maximum voltage to load 0 5 A maximum output current 1 3 A at 2...

Page 11: ...um Cable Length and Type Assumptions 1 0 mm 18 AWG stranded copper 457 m 1 500 ft twisted wire 0 8 mm 20 AWG stranded copper 297 m 975 ft twisted wire 0 6 mm 22 AWG stranded copper 183 m 600 ft twisted wire A 0 5 mm 24 AWG stranded copper 107 m 350 ft twisted wire 100 mV maximum voltage drop Depending on the cable length and the connected input or output device you may have to define an offset in ...

Page 12: ...on for the applicable termination diagrams Table 4 Termination details Type of field device Type of Input Output Termination diagrams Temperature Sensor UI Voltage Input External Source UI Voltage Input Internal Source UI Voltage Input Self Powered UI Dry Contact Binary Input UI FX PCV Programmable Variable Air Volume Box Controllers Installation Instructions 12 ...

Page 13: ...0 10 VDC Output to Actuator Internal Source CO or AO Analog Output Voltage CO or AO 24 VAC Triac Output Switch Low External Source CO or AO Incremental Control to Actuator Switch Low Externally Sourced CO or AO 24 VAC Binary Output Switch Low Internal Source BO 13 FX PCV Programmable Variable Air Volume Box Controllers Installation Instructions ...

Page 14: ...Fixed Address 199 SA Bus Network Stat with Terminals Addressable SA Bus Network Stat with Terminals Fixed Address 199 SA Bus Maximum cable length versus load current Use Figure 7 to estimate the maximum cable length relative to the wire size and the load current in mA when wiring inputs and outputs FX PCV Programmable Variable Air Volume Box Controllers Installation Instructions 14 ...

Page 15: ...s in Table 5 observe these guidelines when wiring the SA FC Buses and supply power Run all low voltage wiring and cables separate from high voltage wiring All FC and SA Bus cables regardless of wire size should be twisted insulated stranded copper wire Shielded cable is strongly recommended for all FC and SA Bus cables Refer to the FX PC Series Controllers MS TP Communications Bus Technical Bullet...

Page 16: ...sted pair and the COM and SA PWR are the second twisted pair of wires SENSOR 2 SA Bus Port SENSOR RJ 12 6 Position Modular Connector provides SA Bus Communications SA Bus Signal Reference and 15 VDC Common 15 VDC Power for devices on the SA Bus 24 AWG 3 pair CAT 3 Cable 30 5 m 100 ft HOT 24 VAC Power Supply Hot Supplies 20 to 30 VAC Nominal 24 VAC 24 COM 24 VAC Power Supply Common Isolated from al...

Page 17: ...vice addresses on an FX PCV controller 1 Set all of the switches on the controller s device address DIP switch block 128 through 1 to off 2 Set one or more of the seven address switches 64 through 1 to ON so that the sum of the switch numbers set to ON equals the intended device address See Table 6 for valid controller addresses Set the highest number switch that is less than or equal to the inten...

Page 18: ...ller 1 Determine the physical location of the FX PCV controller on the SA or FC Bus 2 Determine if the controller must be set as a terminating device on the bus Note The EOL termination rules for SA Buses and FC Buses are different Refer to the FX PC Series Controllers MS TP Communications Bus Technical Bulletin LIT 12011670 for detailed information regarding EOL termination rules and EOL switch s...

Page 19: ... Green Blink 2 Hz Blink 2 Hz Data transmission normal communication Off Steady No data transmission N A auto baud not supported On Steady Communication lost waiting to join communication ring Repair information If the FX PCV controller fails to operate within its specifications contact the Johnson Controls Repair Center in Louisville Kentucky at 1 502 671 7312 Accessories Use Table 8 to order acce...

Page 20: ...d Fan Control Note FX PCV1620 1U 1 UI 3 BO 2 CO FX PCV Cooling with Reheat and Fan Control Only xU models of these controllers are available These models are for smoke control applications only If your application is not for a UL 864 UUKL 10th Edition smoke control application please review the product selection before installation Supply Voltage 24 VAC nominal 20 VAC minimum 30 VAC maximum 50 60 ...

Page 21: ... Analog Input 15 bit resolution Analog Output 16 bit resolution and 200 mV in 0 10 VDC applications Air Pressure Differential Sensor Setra transducer differential pressure to electrical 0 mm to 38 1 mm 0 to 1 5 in WC 0 5 VDC to 4 5 VDC 5 VDC supply aluminum plated Performance Characteristics Combined Repeatability and Hysteresis Error 0 05 of Full Span Maximum Non linearity Errors Best Fit Method ...

Page 22: ...ns Compliant Compliance BACnet International BACnet Testing Laboratories BTL Protocol Revision 7 Listed BACnet Application Specific Controller B ASC 1 For more information refer to the FX PC Series Controllers MS TP Communications Bus Technical Bulletin LIT 12011670 The performance specifications are nominal and conform to acceptable industry standard For application at conditions beyond these spe...

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