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ECH EVAPORATIVE CONDENSERS

OPERATION

140.910-IOM (DEC 13)

Page 8

OPERATION

drive  will  be  properly  tensioned  at  the  factory  prior  to 
shipment.

  Start  the  fan  motor(s)  and  check  for  proper  fan  rotation. 

The  fan  should  rotate  in  the  direction  of  the  arrow 
indicated on the fan cowl.

  Run the fan in manual mode for several minutes to check 

for any unusual noise or vibrations.

  For the Sentinel™ Fan System, Sentinel PLUS™ Fan System 

or 2-speed motors: check that the starter incorporates a 15 
second time delay when switching from high to low speed.

  Check  that  the  float-operated  makeup  valve  is  operating 

freely.

 

WARNING

Check to ensure the controls for the fan motors are set to 
allow a maximum of 6 on-off cycles per hour.

Start-up

 

WARNING

Do not perform any service on or near the fans, motors, 
drives, or inside the unit without first ensuring that the fans 
and the pumps are disconnected and locked out.

  Prior  to  seasonal  start-up,  lubricate  the  motor  base 

adjusting screw (see Figure 10) and the fan shaft bearings. 
At initial start-up, no bearing lubrication is required since 
the bearings are factory lubricated prior to shipment. 

Figure 10 - Adjustable Motor Base

  Fill the cold water basin with fresh water to the overflow 

level via the makeup valve.

 

a. 

Water  treatment  for  new  installations

:  Initiate  the 

biocide water treatment program at this time. Refer to 
the BIOLOGICAL CONTROL section for more details.

 

b. 

Water  treatment  for  seasonal  start-up  or  after  a 
shutdown  period  in  excess  of  3  days

:  Resume  the 

biocide  treatment  program  and  administer  a  shock 
treatment  of  appropriate  biocides  prior  to  operating 
the  fans.  This  will  eliminate  accumulated  biological 
contaminants.  Refer  to  the  BIOLOGICAL  CONTROL 
section for more details.

 

WARNING

Do not perform any service on or near the fans, motors, 
drives, or inside the unit without first ensuring that the fans 
and the pumps are disconnected and locked out.

NOTICE

1.  Recommended service intervals are for typical installa-

tions. Different environmental conditions may dictate 
more frequent servicing.

2.  When operating in ambient temperatures below freez-

ing, the unit should be inspected more frequently. Refer 
to “Cold Weather Operation” section for more details 
(see Table of Contents).

3.  Tension on new belts must be readjusted after the first 

24 hours of operation and quarterly, thereafter.

INITIAL AND SEASONAL START-UP

General

  If the unit is mounted on vibration isolators or isolation rails, 

refer  to  the  vibration  isolation  manufacturer’s  guidelines 
before loading/unloading weight from the unit. 

  Verify  fan  and  spray  pump  motors  are  disconnected  and 

locked out.

  Conduct  overall  external  inspection  of  the  equipment. 

Check for leaks, corrosion, and any structural damage.

  Inspect piping and connections.

Cleaning

  Drain the cold water basin with the strainer in place.

  Clean and inspect the fan deck.

  Remove all dirt and debris from the fan guard.

  Clean  all  mechanical  components,  such  as  the  fan  and 

motor.

  Flush  the  cold  water  basin  interior  to  remove  any 

accumulated dirt and debris.

  Remove, clean, and replace the strainer.

Inspection

 

WARNING

Do not perform any service on or near the fans, motors, 
drives, or inside the unit without first ensuring that the fans 
and the pumps are disconnected and locked out.

  Thoroughly inspect the fans for any mechanical or physical 

damage.

  At  seasonal  start-up  or  after  prolonged  shutdown,  check 

the motor insulation with an insulation tester prior to the 
motor start-up. 

  Prior  to  the  seasonal  start-up,  check  and  adjust  the  belt 

tension or check gear drive oil levels. At the initial start-
up,  the  belt  tension  may  not  require  adjustment  as  the 

Summary of Contents for Frick ECH

Page 1: ...ECH D Evaporative Condensers Please check www jci com frick for the latest version of this publication THIS MANUAL CONTAINS RIGGING ASSEMBLY START UP AND MAINTENANCE INSTRUCTIONS READ THOROUGHLY BEFO...

Page 2: ...if Extended Downtime is a Concern 21 INSTALLATION Rigging and Assembly Instructions ECH ech d Evaporative Condensers 4 Shipping 4 Check Unit Before Rigging 4 Anchoring 4 Rigging 5 Section Assembly of...

Page 3: ...ift Eliminators Spray Water Distribution System Power Train Axial Fan s Single Side Air Inlet ECH Dual Air Inlet ECH D Suction Strainer Spray Riser Pipe Bleed Valve Spray Pump Access Door Spray Pump M...

Page 4: ...pe required to assemble sections or component parts are furnished by Frick and are shipped with the unit A checklist inside the envelope attached to the side of the unit marked Contractor s Installati...

Page 5: ...tance between the spreader bar attachment points Figure 1 Two Section Units Figure 2 Plenum and Coil Sections Figure 3 Lower Section Two Section Units Four Section Units Model Number Section H W1 W2 E...

Page 6: ...ler tape on the edge flange as shown in Figure 5 For multiple cell installations remove tie down plates from plenum and coil sections prior to setting sections Using drift pins in the bolt holes provi...

Page 7: ...ith bolt hole at one corner and following down the flange Screw in place using the self tapping screws or bolts supplied with the unit to ensure leak free operation Figure 7 Assembly of Two Section Un...

Page 8: ...for more details WARNING Do not perform any service on or near the fans motors drives or inside the unit without first ensuring that the fans and the pumps are disconnected and locked out NOTICE 1 Re...

Page 9: ...in strainer and re install Cover the fan discharge opening to keep out dirt and debris Lubricate the fan shaft bearings motor base and motor base adjusting screw Close the shutoff valve in the makeup...

Page 10: ...ambient temperature is below freezing Contact your local Frick Representative for guidelines on the installation of an emergency coil drain system Further protection against coil freeze up is possibl...

Page 11: ...mall portion of the recirculating water to a drain is used to control the concentration of dissolved solids On rare occasions this may be adequate to control scale and corrosion More often however che...

Page 12: ...Start up and Start up Following a Shutdown Period 1 To minimize the risk of biological contamination during a shutdown period of three days or more it is recommended that the entire system evaporativ...

Page 13: ...ingle speed fan motors and drive assemblies One drive assembly is sized for full speed and load and the other is sized for approximately 2 3 speed and consumes only 1 3 the design horsepower The Senti...

Page 14: ...belt deflects be tween 1 4 and 3 8 as shown in Figures 12a and 12b Belt tension adjustment if required 1 Loosen the lock nut on the motor base adjusting screw 2 Turn the motor base adjusting screw cl...

Page 15: ...th the unit idle Add oil if level is below the oil level sight glass The standard oil provided is mineral oil Synthetic lubricants are also available as an option see Table 5 Refer to Table 6 for norm...

Page 16: ...ties Service Oil Citgo Pacemaker 220 Conoco Hydroclear Multipurpose R O Oil 220 Exxon Teresstic 220 GulfOil Harmony 220 MobilOil DTE Oil BB Pennzoil Pennzbell TO 220 Philips Petroleum Magnus 220 Shell...

Page 17: ...nal Start up Purge both bearings with new grease prior to start up 3 Operation Purge bearings every 2 000 hours of operation or once every 3 months whichever occurs first 4 Extended Shutdown Purge bea...

Page 18: ...ent accumulations of scale corrosion sludge or biological growth which could interfere with the electrical circuit The water level is maintained at the recommended operating level regardless of the sy...

Page 19: ...ontrol of the water quality is being maintained Bleed Line Calculations Bleed rate is determined by the fol lowing formula Bleed Rate B E n 1 Where B Bleed Rate GPM E Evaporation Rate GPM Q GPM x R F...

Page 20: ...se adjusting screw X X X Check and lubricate optional gear drive See gear drive section for detailed instructions and schedule Check drive alignment X Check motor voltage and current X X X Clean fan m...

Page 21: ...inventory of commonly used parts Even with this fast delivery capability it is still recommended that certain essential emergency repair parts be maintained in your local inventory to minimize any po...

Page 22: ...ech Evaporative Condensers notes 140 910 IOM DEC 13 Page 22...

Page 23: ...ech Evaporative Condensers notes 140 910 IOM DEC 13 Page 23...

Page 24: ...Page 24 Johnson Controls 100 CV Avenue Waynesboro PA 17268 1206 USA Phone 717 762 2121 FAX 717 762 8624 www jci com frick Form 140 910 IOM 2013 12 Supersedes 140 910 IOM 2009 11 Subject to change with...

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