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835965-UIM-B-0413

Johnson Controls Unitary Products

19

LED DIAGNOSTIC INDICATORS

The control includes two LED’s that display diagnostic information.
LED1 is red and LED2 is green. These LED’s are used to display oper-
ational mode, fault information. A third LED, LED3 is used to display
status information.   LED3 is yellow. These LED’s are used to display
operational mode, status, and fault information.

OPERATIONAL MODE DETECTION

The control can be used in a variety of applications including AC units
with multistage compressors. The control uses various inputs to deter-
mine the proper mode of operation.

The control senses the connections that are made to M, M1, and M2
terminals and determines the correct operational mode for the control.
This is done each time power to the control is cycled. Therefore, it is
important that no loads be attached to the M1 or M2 terminals of the
control for single-stage compressors, and no loads be attached to the
M1 terminal of the control for a scroll two-stage compressor.

OPERATIONAL MODE DISPLAY

The control will display its active operational mode using the onboard
LED’s when the TEST pins are connected while no thermostat signals
are energized. Table 3 "Operational Mode Display" describes the oper-
ational modes. The control will display the operational mode as long as
the TEST pins are shorted and no thermostat signals are energized.
When the TEST pin short is removed, the control will return to normal
LED displays.

STATUS CODE DISPLAY

The control also provides status codes using the LED’s. Status codes
indicate the state of the operation of the unit but do not represent a
fault. Tables 4 & 5 describes the LED displays during status codes. Sta-
tus codes will not be displayed when a fault code is present.

TABLE 2: 

TEST Input Functionality

Duration of 

connection (seconds)

Control Behavior with no system 

master signals present

Control behavior with system 

master signals present

< 2

No response

No response

2 <

Display compressor type TS, Ultratech, or 

single stage compressor, Ignore LPS

Bypass ASCD (Reduce timer to zero immediately).

If Y1 (thermostat or communication) is present and the

 high-pressure switch is closed, contactors will be energized.

Clear soft lockout

Clear soft lockout

Clear hard lockout

Clear hard lockout

Reset TS anticipation mode counter 

to zero for TS systems.

Reset TS anticipation mode counter 

to zero for TS systems.

Reduce TS staging delays for TS 

systems as described below.

Connection removed

Resume normal LED display

Connection not removed

Nothing more than previously explained

Do not connect any loads to the M1 or M2 terminals of the control
for single-stage compressors, and no loads should be attached to
the M1 terminal of the control for scroll two-stage compressor.
Incorrect system behavior could result.

TABLE 3: 

Operational Mode Display

Compressor Type

LED1 (Red)

LED2 (Green)

Single Stage Compressor

1 flash

---

TS Compressor 

2 flashes

---

UltraTech Compressor

3 flashes

---

TABLE 4: 

Status Code Display

Description

Required Condition

LED1 (Red)

LED2 (Green)

No power to control

No power to control

OFF

OFF

First-stage compressor operation – TS or UltraTech

TS – M & M1 energized,
UltraTech – M energized,
Single Stage - NA

OFF

ON

Second-stage compressor operation - TS, UltraTech, or 
Single Stage 

TS and UltraTech – M & M2 energized, 
Single Stage – M energized

ON

ON

Control normal operation – no communication or call for 
compressor present

No faults active, Y1 or Y2 not present

OFF

2s ON / 2s OFF

Control normal operation – in ASCD period

No faults active, Y1 or Y2 present, 
ASCD timer not expired

OFF

0.1 sec ON / 
0.1 sec OFF

TABLE 5: 

Status Code Display

Description

Required Condition

LED3 (Yellow)

Control normal operation – with active communication present

System is active and presently communicating successfully.

0.1 sec ON / 
0.1 sec OFF

Control powered – without active communication present

System has 24 VAC present and the microprocessor is active.

2s ON / 2s OFF

Summary of Contents for 16 Seer-AC6B Series

Page 1: ...ing Diagram 24 LIST OF TABLES R 410A Saturation Properties 18 TEST Input Functionality 19 Operational Mode Display 19 Status Code Display 19 Status Code Display 19 Operational Fault Codes 20 Sensor or Switch Fault Codes 20 Wiring Related Fault Codes 20 SECTION I GENERAL The outdoor units are designed to be connected to a matching indoor coil with sweat connect lines Sweat connect units are factory...

Page 2: ...d layer of hot air into the outdoor unit Provide an adequate structural support ADD ON REPLACEMENT RETROFIT When this unit is being used as a replacement for an R 22 unit it is required that the outdoor unit indoor coil and metering device all be replaced Line set change out is also recommended The following steps should be performed in order to insure proper system operation and performance 1 Cha...

Page 3: ...hraeder cap seal 3 Loosen and remove distributor cap seal 4 Install the thermal expansion valve to the orifice distributor assembly with supplied fittings Hand tighten and turn an additional 1 4 turn to seal Do not overtighten fittings 5 Install the liquid line to the top of the thermal expansion valve with fit ting supplied with the liquid line Hand modify the liquid line to align with casing ope...

Page 4: ...tions The total system refrigerant charge is retained within the outdoor unit during shipping and installation The reusable service valves are pro vided to evacuate and charge per this instruction Serious service problems can be avoided by taking adequate precau tions to ensure an internally clean and dry system PRECAUTIONS DURING BRAZING SERVICE VALVE Precautions should be taken to prevent heat d...

Page 5: ...e the nitrogen source from the liquid fitting service port 9 Replace the Schrader core in the liquid and vapor valves 10 Leak test all refrigerant piping connections SECTION IV EVACUATION 1 It will be necessary to evacuate the system to 500 microns or less If a leak is suspected leak test with dry nitrogen to locate the leak Repair the leak and test again To verify that the system has no leaks sim...

Page 6: ...cating Control 2 Route low voltage four conductor shielded thermostat communica tions harness into junction box and connect to communications port on control board See Figure 6 Communications Harness Connec tion 3 Route low voltage wiring into bottom of control box Make low volt age wiring connections inside the junction box per Figures 7 8 4 The complete connection diagram and schematic wiring la...

Page 7: ...FM must be set properly Refer to the Technical Guide for the outdoor unit for the recommended air flow settings for each size condensing unit and matching indoor unit Set the cooling speed per the instructions for the air handler or furnace Verify the airflow If installed as a communicating system outdoor indoor and thermo stat the system will automatically adjust to the optimal airflow settings T...

Page 8: ...PSHU PXVW EH VHW WR 6 1 67 5 21 7 21 5 9ROW RPPRQ 5 9ROW RW LUVW 6WDJH RPSUHVVRU 6HFRQG 6WDJH RPSUHVVRU 6 1 67 5 21 7 21 5 3DUW 1XPEHU 6 3 WHUQDO XPLGLVWDW 2SWLRQDO 2SHQ RQ XPLGLW 5LVH 3DUW 1XPEHU 6 8 LUVW 6WDJH RPSUHVVRU 20 9ROW RPPRQ 5 9ROW RW DQ 6HFRQG 6WDJH HDW 2 5HYHUVLQJ 9DOYH QHUJL HG LQ RRO 0DOIXQFWLRQ LJKW 80 XPLGLW 6ZLWFK 2SHQ RQ XPLGLW 5LVH 36 5 1 5 21752 6HFRQG RU XOO 6WDJH RPSUHVVRU L...

Page 9: ...RPSUHVVRU 6 1 67 5 21 7 21 5 3DUW 1XPEHU 6 3 WHUQDO XPLGLVWDW 2SWLRQDO 2SHQ RQ XPLGLW 5LVH 3DUW 1XPEHU 6 8 9 XPLGLILHU 2SWLRQDO 9 OHFWURQLF LU OHDQHU 2SWLRQDO LUVW 6WDJH RPSUHVVRU 20 9ROW RPPRQ 5 9ROW RW DQ 6HFRQG 6WDJH HDW 2 5HYHUVLQJ 9DOYH QHUJL HG LQ RRO 0DOIXQFWLRQ LJKW 80 XPLGLW 6ZLWFK 2SHQ RQ XPLGLW 5LVH 9 5 63 5 1 5 21752 6HFRQG RU XOO 6WDJH RPSUHVVRU LUVW 6WDJH HDW 9 RXW OHFWURQLF LU OHDQH...

Page 10: ... 6 6 1 67 5 21 7 21 5 9ROW RPPRQ 5 9ROW RW LUVW 6WDJH RPSUHVVRU 6HFRQG 6WDJH RPSUHVVRU 6 1 67 5 21 7 21 5 3DUW 1XPEHU 6 3 WHUQDO XPLGLVWDW 2SWLRQDO 2SHQ RQ XPLGLW 5LVH 3DUW 1XPEHU 6 8 9ROW RPPRQ 5 9ROW RW LUVW 6WDJH RPSUHVVRU 02 8 7 1 851 21752 DQ 02 8 7 1 851 6HFRQG RU XOO 6WDJH RPSUHVVRU 80 HKXPLGLILFDWLRQ 2SHQ RQ XPLGLW 5LVH 0RGXODWLQJ HDW 0RYH 80 67 7 MXPSHU WR 6 LI KXPLGLVWDW LV WR EH XVHG 2 ...

Page 11: ...ise 2 Connection of the C terminal 24 Volt common is optional when used with batteries Thermostat Installer Setup 0170 System Type must be set to 8 2 Heat 2 Cool Multistage Conventional Connection of the C terminal 24 volt common is optional when used with batteries Thermostat Installer Setup 1 System Type must be set to 6 2 Heat 2 Cool Multistage Conventional Thermostat Installer Setup 15 Compres...

Page 12: ... DHUM jumper to YES if humidistat is to be used G L 8 9 V F L 8 9 V PV 8 9 ID MODELS TWO STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor Y2 Second Stage Compressor External Humidistat Optional Open on Humidity Rise 24VAC Humidifier Optional External Humidistat Optional Open on Humidity Rise 2 2 Part Number S1 2HU16700124 2 C 24 Volt Common R 24 Volt Hot Y First Stage...

Page 13: ... Stage Compressor VARIABLE SPEED MODULATING FURNACE CONTROL G Fan VARIABLE SPEED MODULATING FURNACE Y Y2 Second or Full Stage Compressor HUM Dehumidification Open on Humidity Rise W Modulating Heat Part Numbers SAP Legacy 171334 031 09153 1 1 Move HUMIDISTAT jumper to YES if humidistat is to be used FL9C FC9C PC9 ID MODELS External Humidistat Optional Open on Humidity Rise 24VAC Humidifier Optiona...

Page 14: ... 1 Move HUMIDISTAT jumper to YES if humidistat is to be used FL9C FC9C PC9 ID MODELS External Humidistat Optional Open on Humidity Rise 24VAC Humidifier Optional External Humidistat Optional Open on Humidity Rise 2 2 Part Number S1 2HU16700124 2 C 24 Volt Common R 24 Volt Hot Y First Stage Compressor Y2 Second Stage Compressor G Fan DN22C00124 THERMOSTAT W2 Second Stage Heat C 24 Volt Common R 24 ...

Page 15: ...with batteries Thermostat Installer Setup 1 System Type must be set to 6 2 Heat 2 Cool Multistage Conventional COM 24 Volt Common R 24 Volt Hot W1 First Stage Heat W2 Second Stage Heat Y1 Single Stage Compressor Y Y2 Second or Full Stage Compressor O Reversing Valve Energized in Cool X L Malfunction Light HUM Humidity Switch Open on Humidity Rise VARIABLE SPEED AIR HANDLER CONTROL G Fan VARIABLE S...

Page 16: ...t Common is optional when used with batteries COM 24 Volt Common R 24 Volt Hot W1 First Stage Heat W2 Second Stage Heat Y1 Single Stage Compressor Y Y2 Second or Full Stage Compressor O Reversing Valve Energized in Cool X L Malfunction Light HUM Humidity Switch Open on Humidity Rise VARIABLE SPEED AIR HANDLER CONTROL G Fan VARIABLE SPEED AIR HANDLER 1 AV ID MODELS SV MV EAC 24VAC out Electronic Ai...

Page 17: ...on Properties 6 Subcooling temperature TC Saturated Temperature ST Liquid Temp T Add charge if the calculated subcooling temperature TC in Step 6 is lower than the recommended level Remove and recover the refrigerant if the subcooling TC is higher than the recommended level See Table 1 for R 410A saturation temperatures After disconnecting manifold gauge set check flare caps on service ports to be...

Page 18: ... control includes a TEST input connector that can be used for vari ous testing functions during installation and service Table 2 summa rizes the behavior of the control when the two TEST pins are connected On 5 Ton unit the outdoor fan motor is a permanent magnet DC brushless type The motor requires a separate Electronic Control to operate Do not attempt to replace this motor with a typical PSC ty...

Page 19: ...aster signals present Control behavior with system master signals present 2 No response No response 2 Display compressor type TS Ultratech or single stage compressor Ignore LPS Bypass ASCD Reduce timer to zero immediately If Y1 thermostat or communication is present and the high pressure switch is closed contactors will be energized Clear soft lockout Clear soft lockout Clear hard lockout Clear ha...

Page 20: ...to be reset when the thermostat is satisfied or when the thermostat is set to SYSTEM OFF and back to HEAT or COOL mode 2 The TEST terminals are shorted for more than two seconds When the soft lockout condition is reset the control will stop displaying the fault code and will respond to thermostat inputs normally Hard Lockout If four soft lockouts occur within a twelve hour period the control will ...

Page 21: ...is started following a high pressure switch fault the control will start a six hour timer based on accumulated compressor run time If the control senses another opening of the high pressure switch before the timer expires it will cause a soft lockout condition The second opening of the high pressure switch must be greater than 160 milliseconds for the lockout to occur If the second opening is betw...

Page 22: ...835965 UIM B 0413 22 Johnson Controls Unitary Products SECTION IX WIRING DIAGRAM FIGURE 18 Single Stage Wiring Diagram 2 4 Ton ...

Page 23: ...835965 UIM B 0413 Johnson Controls Unitary Products 23 FIGURE 19 Single Stage Wiring Diagram 5 Ton ...

Page 24: ...835965 UIM B 0413 24 Johnson Controls Unitary Products NOTES ...

Page 25: ...if applicable Electrical Line Voltage Outdoor Unit Model Outdoor Unit Serial Filter Thermostat Accessories Filter Location s Connections Per Installation Instructions and Local Codes Gas piping is connected if applicable Supply plenum and return ducts are connected and sealed Filter Size Vent system is connected if applicable Thermostat wiring complete Heat anticipator is set to the recommended va...

Page 26: ...ner with the owner s manual Explain thermostat use and programming if applicable to owner Cycle Test Operate the unit through several heating cycles if applicable from the thermostat noting and correcting any problems Operate the unit through continuous fan cycles from the thermostat noting and correcting any problems Operate the unit through a cooling cycles noting and correcting any problems COO...

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