Johnson Controls 16 Seer-AC6B Series Installation Manual Download Page 20

835965-UIM-B-0413

20

Johnson Controls Unitary Products

FAULT CODE DISPLAY

The control will display any fault code that is currently active using the
LED’s. The control will display the fault code, pause two seconds, and
display the fault again. The control will continue the fault code display
until the condition that caused the fault code no longer exists. If multiple
fault codes are present at the same time, the control will display only
the most recent fault.

Table 6 describes the operational faults that the control can detect. The
control displays these types of errors by flashing the LED1 (Red) and/or
LED2 (Green).

SENSOR OR SWITCH FAULT CODES

Table 7 describes the faults that the control can detect when a problem
is present with a sensor or switch. The control displays this type of error
by energizing LED1 (Red) constantly and flashing LED2 (Green).
These faults typically occur when an AC unit has been operating and a
problem occurs with a sensor or its wiring. These faults could also occur
during installation as the AC unit is configured.

WIRING RELATED FAULT CODES

Table 8 describes the faults that the control can detect when a problem
is present with the system wiring or jumper configurations. The control
displays this type of error by flashing LED1 (Red) and energizing LED2
(Green) constantly. These faults typically occur when the AC unit is first
installed or when a system component such as the room thermostat or
indoor unit is replaced or rewired.

LOCKOUT MODES

Soft Lockout

The control will cause a soft lockout during the following conditions.
Detailed descriptions of the conditions required for the control to enter
the soft lockout mode are contained in other sections of this document.

1. High-pressure switch 

a. Two openings within six hours

2. Low-pressure switch

a. One opening of the switch for more than five seconds except

under certain conditions.

During the soft lockout mode, the control will do the following.

1. De-energize the compressor contactor outputs (M, M1, & M2).

2. Energize the LED’s with the appropriate flash codes as described

elsewhere in this document.

3. In 

communication applications

 the fault code will be stored in the

thermostat. (This feature is not available for non communicating
applications).

The control will reset the soft lockout condition when any of the follow-
ing occur following removal of the fault condition.

1. Power is cycled to the R or Y1 inputs of the control. This will cause

the soft lockout condition to be reset when the thermostat is satisfied
or when the thermostat is set to SYSTEM OFF and back to HEAT or
COOL mode.

2. The TEST terminals are shorted for more than two seconds.

When the soft lockout condition is reset, the control will stop displaying
the fault code and will respond to thermostat inputs normally. 

Hard Lockout

If four soft lockouts occur within a twelve-hour period, the control will
cause a hard lockout condition. These soft lockouts can be caused by
the same or different conditions. The control will function in the same
way during soft and hard lockout conditions. The difference is in the
requirements for resetting the lockout condition. The control will reset
the hard lockout condition when any of the following occur following
removal of the fault condition.

1. Power is removed from the R input of the control.

2. The TEST terminals are shorted for more than two seconds.

A hard lockout condition will not be reset when the thermostat is satis-
fied or when the thermostat is set to SYSTEM OFF and back to HEAT
or COOL mode. Power (24 VAC) to the control must be removed and
reapplied.

When the hard lockout condition is reset, the control will de-energize
the LED’s and respond to inputs/communication normally.

Wiring or Setting Related Lockouts

The control will not operate the compressor when the following faults
occur. These faults can be reset using the same methods used to reset
a soft lockout. However, two occurrences of these faults will not cause a
hard lockout condition.

1. Presence of Y2 thermostat signal without Y1.

If a compressor wiring error is detected, the control will not operate the
compressor. Once the compressor wiring error has been detected,
power (24 VAC) must be cycled to the control for the control to sense
the wiring change and clear the lockout condition.

TABLE 6: 

Operational Fault Codes

Description

LED1 Flash

 Code (Red)

LED2 Flash

 Code (Green)

Control Failure

ON

OFF

Operational Faults

High-pressure switch fault (not in 
lockout yet)

1

OFF

System in high-pressure switch 
lockout

2

OFF

System in low-pressure switch 
lockout

4

OFF

Low Voltage (<19.2VAC) preventing 
further relay outputs

5

OFF

Low Voltage (<16 VAC) stopped 
current relay outputs

6

OFF

High-pressure switch fault (with no 
communication for compressor 
operation and where Y1 and Y2 
are not energized)

9

ON

TABLE 7: 

Sensor or Switch Fault Codes

Description

LED1 Flash

Code (Red)

LED2 Flash

Code (Green)

Outdoor ambient temperature 
sensor failure (short)

ON

1

Outdoor ambient temperature 
sensor failure (open)

ON

2

TABLE 8: 

Wiring Related Fault Codes

Description

LED1 Flash

Code (Red)

LED2 Flash

Code (Green)

Compressor contactor miswire

1

ON

Y2 present without Y1

2

ON

Summary of Contents for 16 Seer-AC6B Series

Page 1: ...ing Diagram 24 LIST OF TABLES R 410A Saturation Properties 18 TEST Input Functionality 19 Operational Mode Display 19 Status Code Display 19 Status Code Display 19 Operational Fault Codes 20 Sensor or Switch Fault Codes 20 Wiring Related Fault Codes 20 SECTION I GENERAL The outdoor units are designed to be connected to a matching indoor coil with sweat connect lines Sweat connect units are factory...

Page 2: ...d layer of hot air into the outdoor unit Provide an adequate structural support ADD ON REPLACEMENT RETROFIT When this unit is being used as a replacement for an R 22 unit it is required that the outdoor unit indoor coil and metering device all be replaced Line set change out is also recommended The following steps should be performed in order to insure proper system operation and performance 1 Cha...

Page 3: ...hraeder cap seal 3 Loosen and remove distributor cap seal 4 Install the thermal expansion valve to the orifice distributor assembly with supplied fittings Hand tighten and turn an additional 1 4 turn to seal Do not overtighten fittings 5 Install the liquid line to the top of the thermal expansion valve with fit ting supplied with the liquid line Hand modify the liquid line to align with casing ope...

Page 4: ...tions The total system refrigerant charge is retained within the outdoor unit during shipping and installation The reusable service valves are pro vided to evacuate and charge per this instruction Serious service problems can be avoided by taking adequate precau tions to ensure an internally clean and dry system PRECAUTIONS DURING BRAZING SERVICE VALVE Precautions should be taken to prevent heat d...

Page 5: ...e the nitrogen source from the liquid fitting service port 9 Replace the Schrader core in the liquid and vapor valves 10 Leak test all refrigerant piping connections SECTION IV EVACUATION 1 It will be necessary to evacuate the system to 500 microns or less If a leak is suspected leak test with dry nitrogen to locate the leak Repair the leak and test again To verify that the system has no leaks sim...

Page 6: ...cating Control 2 Route low voltage four conductor shielded thermostat communica tions harness into junction box and connect to communications port on control board See Figure 6 Communications Harness Connec tion 3 Route low voltage wiring into bottom of control box Make low volt age wiring connections inside the junction box per Figures 7 8 4 The complete connection diagram and schematic wiring la...

Page 7: ...FM must be set properly Refer to the Technical Guide for the outdoor unit for the recommended air flow settings for each size condensing unit and matching indoor unit Set the cooling speed per the instructions for the air handler or furnace Verify the airflow If installed as a communicating system outdoor indoor and thermo stat the system will automatically adjust to the optimal airflow settings T...

Page 8: ...PSHU PXVW EH VHW WR 6 1 67 5 21 7 21 5 9ROW RPPRQ 5 9ROW RW LUVW 6WDJH RPSUHVVRU 6HFRQG 6WDJH RPSUHVVRU 6 1 67 5 21 7 21 5 3DUW 1XPEHU 6 3 WHUQDO XPLGLVWDW 2SWLRQDO 2SHQ RQ XPLGLW 5LVH 3DUW 1XPEHU 6 8 LUVW 6WDJH RPSUHVVRU 20 9ROW RPPRQ 5 9ROW RW DQ 6HFRQG 6WDJH HDW 2 5HYHUVLQJ 9DOYH QHUJL HG LQ RRO 0DOIXQFWLRQ LJKW 80 XPLGLW 6ZLWFK 2SHQ RQ XPLGLW 5LVH 36 5 1 5 21752 6HFRQG RU XOO 6WDJH RPSUHVVRU L...

Page 9: ...RPSUHVVRU 6 1 67 5 21 7 21 5 3DUW 1XPEHU 6 3 WHUQDO XPLGLVWDW 2SWLRQDO 2SHQ RQ XPLGLW 5LVH 3DUW 1XPEHU 6 8 9 XPLGLILHU 2SWLRQDO 9 OHFWURQLF LU OHDQHU 2SWLRQDO LUVW 6WDJH RPSUHVVRU 20 9ROW RPPRQ 5 9ROW RW DQ 6HFRQG 6WDJH HDW 2 5HYHUVLQJ 9DOYH QHUJL HG LQ RRO 0DOIXQFWLRQ LJKW 80 XPLGLW 6ZLWFK 2SHQ RQ XPLGLW 5LVH 9 5 63 5 1 5 21752 6HFRQG RU XOO 6WDJH RPSUHVVRU LUVW 6WDJH HDW 9 RXW OHFWURQLF LU OHDQH...

Page 10: ... 6 6 1 67 5 21 7 21 5 9ROW RPPRQ 5 9ROW RW LUVW 6WDJH RPSUHVVRU 6HFRQG 6WDJH RPSUHVVRU 6 1 67 5 21 7 21 5 3DUW 1XPEHU 6 3 WHUQDO XPLGLVWDW 2SWLRQDO 2SHQ RQ XPLGLW 5LVH 3DUW 1XPEHU 6 8 9ROW RPPRQ 5 9ROW RW LUVW 6WDJH RPSUHVVRU 02 8 7 1 851 21752 DQ 02 8 7 1 851 6HFRQG RU XOO 6WDJH RPSUHVVRU 80 HKXPLGLILFDWLRQ 2SHQ RQ XPLGLW 5LVH 0RGXODWLQJ HDW 0RYH 80 67 7 MXPSHU WR 6 LI KXPLGLVWDW LV WR EH XVHG 2 ...

Page 11: ...ise 2 Connection of the C terminal 24 Volt common is optional when used with batteries Thermostat Installer Setup 0170 System Type must be set to 8 2 Heat 2 Cool Multistage Conventional Connection of the C terminal 24 volt common is optional when used with batteries Thermostat Installer Setup 1 System Type must be set to 6 2 Heat 2 Cool Multistage Conventional Thermostat Installer Setup 15 Compres...

Page 12: ... DHUM jumper to YES if humidistat is to be used G L 8 9 V F L 8 9 V PV 8 9 ID MODELS TWO STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor Y2 Second Stage Compressor External Humidistat Optional Open on Humidity Rise 24VAC Humidifier Optional External Humidistat Optional Open on Humidity Rise 2 2 Part Number S1 2HU16700124 2 C 24 Volt Common R 24 Volt Hot Y First Stage...

Page 13: ... Stage Compressor VARIABLE SPEED MODULATING FURNACE CONTROL G Fan VARIABLE SPEED MODULATING FURNACE Y Y2 Second or Full Stage Compressor HUM Dehumidification Open on Humidity Rise W Modulating Heat Part Numbers SAP Legacy 171334 031 09153 1 1 Move HUMIDISTAT jumper to YES if humidistat is to be used FL9C FC9C PC9 ID MODELS External Humidistat Optional Open on Humidity Rise 24VAC Humidifier Optiona...

Page 14: ... 1 Move HUMIDISTAT jumper to YES if humidistat is to be used FL9C FC9C PC9 ID MODELS External Humidistat Optional Open on Humidity Rise 24VAC Humidifier Optional External Humidistat Optional Open on Humidity Rise 2 2 Part Number S1 2HU16700124 2 C 24 Volt Common R 24 Volt Hot Y First Stage Compressor Y2 Second Stage Compressor G Fan DN22C00124 THERMOSTAT W2 Second Stage Heat C 24 Volt Common R 24 ...

Page 15: ...with batteries Thermostat Installer Setup 1 System Type must be set to 6 2 Heat 2 Cool Multistage Conventional COM 24 Volt Common R 24 Volt Hot W1 First Stage Heat W2 Second Stage Heat Y1 Single Stage Compressor Y Y2 Second or Full Stage Compressor O Reversing Valve Energized in Cool X L Malfunction Light HUM Humidity Switch Open on Humidity Rise VARIABLE SPEED AIR HANDLER CONTROL G Fan VARIABLE S...

Page 16: ...t Common is optional when used with batteries COM 24 Volt Common R 24 Volt Hot W1 First Stage Heat W2 Second Stage Heat Y1 Single Stage Compressor Y Y2 Second or Full Stage Compressor O Reversing Valve Energized in Cool X L Malfunction Light HUM Humidity Switch Open on Humidity Rise VARIABLE SPEED AIR HANDLER CONTROL G Fan VARIABLE SPEED AIR HANDLER 1 AV ID MODELS SV MV EAC 24VAC out Electronic Ai...

Page 17: ...on Properties 6 Subcooling temperature TC Saturated Temperature ST Liquid Temp T Add charge if the calculated subcooling temperature TC in Step 6 is lower than the recommended level Remove and recover the refrigerant if the subcooling TC is higher than the recommended level See Table 1 for R 410A saturation temperatures After disconnecting manifold gauge set check flare caps on service ports to be...

Page 18: ... control includes a TEST input connector that can be used for vari ous testing functions during installation and service Table 2 summa rizes the behavior of the control when the two TEST pins are connected On 5 Ton unit the outdoor fan motor is a permanent magnet DC brushless type The motor requires a separate Electronic Control to operate Do not attempt to replace this motor with a typical PSC ty...

Page 19: ...aster signals present Control behavior with system master signals present 2 No response No response 2 Display compressor type TS Ultratech or single stage compressor Ignore LPS Bypass ASCD Reduce timer to zero immediately If Y1 thermostat or communication is present and the high pressure switch is closed contactors will be energized Clear soft lockout Clear soft lockout Clear hard lockout Clear ha...

Page 20: ...to be reset when the thermostat is satisfied or when the thermostat is set to SYSTEM OFF and back to HEAT or COOL mode 2 The TEST terminals are shorted for more than two seconds When the soft lockout condition is reset the control will stop displaying the fault code and will respond to thermostat inputs normally Hard Lockout If four soft lockouts occur within a twelve hour period the control will ...

Page 21: ...is started following a high pressure switch fault the control will start a six hour timer based on accumulated compressor run time If the control senses another opening of the high pressure switch before the timer expires it will cause a soft lockout condition The second opening of the high pressure switch must be greater than 160 milliseconds for the lockout to occur If the second opening is betw...

Page 22: ...835965 UIM B 0413 22 Johnson Controls Unitary Products SECTION IX WIRING DIAGRAM FIGURE 18 Single Stage Wiring Diagram 2 4 Ton ...

Page 23: ...835965 UIM B 0413 Johnson Controls Unitary Products 23 FIGURE 19 Single Stage Wiring Diagram 5 Ton ...

Page 24: ...835965 UIM B 0413 24 Johnson Controls Unitary Products NOTES ...

Page 25: ...if applicable Electrical Line Voltage Outdoor Unit Model Outdoor Unit Serial Filter Thermostat Accessories Filter Location s Connections Per Installation Instructions and Local Codes Gas piping is connected if applicable Supply plenum and return ducts are connected and sealed Filter Size Vent system is connected if applicable Thermostat wiring complete Heat anticipator is set to the recommended va...

Page 26: ...ner with the owner s manual Explain thermostat use and programming if applicable to owner Cycle Test Operate the unit through several heating cycles if applicable from the thermostat noting and correcting any problems Operate the unit through continuous fan cycles from the thermostat noting and correcting any problems Operate the unit through a cooling cycles noting and correcting any problems COO...

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