background image

835965-UIM-B-0413

Johnson Controls Unitary Products

15

 FIGURE 16:  

Thermostat Chart - Two Stage AC – Variable Speed Furnaces

AC 31A

Two

 Stage Air Conditioner – Variable Speed Air Handler 

C

24 – Volt Common

Y1

First Stage Compressor

Y2

Second Stage

Compressor

G

Fan

*PP32U70124

THERMOSTAT

AUX

Auxiliary Heat

R

24 – Volt Hot

(Heat XFMR)

R

24 – Volt Hot
(Cool XFMR)

Connection of the “C”

terminal, 24-Volt common

is optional when used with

batteries

Thermostat Installer Setup

0170-System Type-must

be set to 8-2 Heat/2 Cool

Multistage Conventional

C

24 – Volt Common

Y1

First Stage Compressor

Y2

Second Stage

Compressor

G

Fan

*DN22U00124

THERMOSTAT

W2

Second Stage Heat

R

24 – Volt Hot

(Heat XFMR)

R

24 – Volt Hot
(Cool XFMR)

E/W1

Emergency Heat

E/W1

First Stage Heat

Connection of the “C”

terminal, 24-volt common

is optional when used with

batteries

Thermostat Installer Setup

1-System Type-must

be set to 6-2 Heat/2 Cool

Multistage Conventional

COM

24 – Volt Common

R

24 – Volt Hot

W1

First Stage Heat

W2

Second Stage Heat

Y1

Single Stage Compressor

Y/Y2

Second or Full 

Stage Compressor

O

Reversing Valve

Energized in Cool

X/L

Malfunction Light

HUM

Humidity Switch

Open on Humidity Rise

VARIABLE SPEED

AIR HANDLER CONTROL

G

Fan

VARIABLE SPEED

AIR HANDLER

1

AV

ID MODELS

SV

MV

EAC (24VAC out)

Electronic Air Cleaner

HUM OUT

(24VAC out)

Humidifier

 Part Number:

S1-2HU16700124

2

Part Numbers:

SAP   =    Legacy

159481  =  031-09157

1

External Humidistat

(Optional)

Open on Humidity Rise

2

24VAC Humidifier

(Optional)

24VAC

Electronic Air Cleaner

(Optional)

TWO STAGE

AIR

CONDITIONER

C

24 – Volt Common

R

24 – Volt Hot

Y1

First Stage Compressor

Y2

Second Stage

Compressor

Move the HUM STAT

jumper to “YES”

if humidistat is to be used. 

Refer to AH documentation

for W1 and W2 electric

heat staging options. 

Thermostat Installer Setup
15-Compressor Protection

-must be set to 5

Summary of Contents for 16 Seer-AC6B Series

Page 1: ...ing Diagram 24 LIST OF TABLES R 410A Saturation Properties 18 TEST Input Functionality 19 Operational Mode Display 19 Status Code Display 19 Status Code Display 19 Operational Fault Codes 20 Sensor or Switch Fault Codes 20 Wiring Related Fault Codes 20 SECTION I GENERAL The outdoor units are designed to be connected to a matching indoor coil with sweat connect lines Sweat connect units are factory...

Page 2: ...d layer of hot air into the outdoor unit Provide an adequate structural support ADD ON REPLACEMENT RETROFIT When this unit is being used as a replacement for an R 22 unit it is required that the outdoor unit indoor coil and metering device all be replaced Line set change out is also recommended The following steps should be performed in order to insure proper system operation and performance 1 Cha...

Page 3: ...hraeder cap seal 3 Loosen and remove distributor cap seal 4 Install the thermal expansion valve to the orifice distributor assembly with supplied fittings Hand tighten and turn an additional 1 4 turn to seal Do not overtighten fittings 5 Install the liquid line to the top of the thermal expansion valve with fit ting supplied with the liquid line Hand modify the liquid line to align with casing ope...

Page 4: ...tions The total system refrigerant charge is retained within the outdoor unit during shipping and installation The reusable service valves are pro vided to evacuate and charge per this instruction Serious service problems can be avoided by taking adequate precau tions to ensure an internally clean and dry system PRECAUTIONS DURING BRAZING SERVICE VALVE Precautions should be taken to prevent heat d...

Page 5: ...e the nitrogen source from the liquid fitting service port 9 Replace the Schrader core in the liquid and vapor valves 10 Leak test all refrigerant piping connections SECTION IV EVACUATION 1 It will be necessary to evacuate the system to 500 microns or less If a leak is suspected leak test with dry nitrogen to locate the leak Repair the leak and test again To verify that the system has no leaks sim...

Page 6: ...cating Control 2 Route low voltage four conductor shielded thermostat communica tions harness into junction box and connect to communications port on control board See Figure 6 Communications Harness Connec tion 3 Route low voltage wiring into bottom of control box Make low volt age wiring connections inside the junction box per Figures 7 8 4 The complete connection diagram and schematic wiring la...

Page 7: ...FM must be set properly Refer to the Technical Guide for the outdoor unit for the recommended air flow settings for each size condensing unit and matching indoor unit Set the cooling speed per the instructions for the air handler or furnace Verify the airflow If installed as a communicating system outdoor indoor and thermo stat the system will automatically adjust to the optimal airflow settings T...

Page 8: ...PSHU PXVW EH VHW WR 6 1 67 5 21 7 21 5 9ROW RPPRQ 5 9ROW RW LUVW 6WDJH RPSUHVVRU 6HFRQG 6WDJH RPSUHVVRU 6 1 67 5 21 7 21 5 3DUW 1XPEHU 6 3 WHUQDO XPLGLVWDW 2SWLRQDO 2SHQ RQ XPLGLW 5LVH 3DUW 1XPEHU 6 8 LUVW 6WDJH RPSUHVVRU 20 9ROW RPPRQ 5 9ROW RW DQ 6HFRQG 6WDJH HDW 2 5HYHUVLQJ 9DOYH QHUJL HG LQ RRO 0DOIXQFWLRQ LJKW 80 XPLGLW 6ZLWFK 2SHQ RQ XPLGLW 5LVH 36 5 1 5 21752 6HFRQG RU XOO 6WDJH RPSUHVVRU L...

Page 9: ...RPSUHVVRU 6 1 67 5 21 7 21 5 3DUW 1XPEHU 6 3 WHUQDO XPLGLVWDW 2SWLRQDO 2SHQ RQ XPLGLW 5LVH 3DUW 1XPEHU 6 8 9 XPLGLILHU 2SWLRQDO 9 OHFWURQLF LU OHDQHU 2SWLRQDO LUVW 6WDJH RPSUHVVRU 20 9ROW RPPRQ 5 9ROW RW DQ 6HFRQG 6WDJH HDW 2 5HYHUVLQJ 9DOYH QHUJL HG LQ RRO 0DOIXQFWLRQ LJKW 80 XPLGLW 6ZLWFK 2SHQ RQ XPLGLW 5LVH 9 5 63 5 1 5 21752 6HFRQG RU XOO 6WDJH RPSUHVVRU LUVW 6WDJH HDW 9 RXW OHFWURQLF LU OHDQH...

Page 10: ... 6 6 1 67 5 21 7 21 5 9ROW RPPRQ 5 9ROW RW LUVW 6WDJH RPSUHVVRU 6HFRQG 6WDJH RPSUHVVRU 6 1 67 5 21 7 21 5 3DUW 1XPEHU 6 3 WHUQDO XPLGLVWDW 2SWLRQDO 2SHQ RQ XPLGLW 5LVH 3DUW 1XPEHU 6 8 9ROW RPPRQ 5 9ROW RW LUVW 6WDJH RPSUHVVRU 02 8 7 1 851 21752 DQ 02 8 7 1 851 6HFRQG RU XOO 6WDJH RPSUHVVRU 80 HKXPLGLILFDWLRQ 2SHQ RQ XPLGLW 5LVH 0RGXODWLQJ HDW 0RYH 80 67 7 MXPSHU WR 6 LI KXPLGLVWDW LV WR EH XVHG 2 ...

Page 11: ...ise 2 Connection of the C terminal 24 Volt common is optional when used with batteries Thermostat Installer Setup 0170 System Type must be set to 8 2 Heat 2 Cool Multistage Conventional Connection of the C terminal 24 volt common is optional when used with batteries Thermostat Installer Setup 1 System Type must be set to 6 2 Heat 2 Cool Multistage Conventional Thermostat Installer Setup 15 Compres...

Page 12: ... DHUM jumper to YES if humidistat is to be used G L 8 9 V F L 8 9 V PV 8 9 ID MODELS TWO STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor Y2 Second Stage Compressor External Humidistat Optional Open on Humidity Rise 24VAC Humidifier Optional External Humidistat Optional Open on Humidity Rise 2 2 Part Number S1 2HU16700124 2 C 24 Volt Common R 24 Volt Hot Y First Stage...

Page 13: ... Stage Compressor VARIABLE SPEED MODULATING FURNACE CONTROL G Fan VARIABLE SPEED MODULATING FURNACE Y Y2 Second or Full Stage Compressor HUM Dehumidification Open on Humidity Rise W Modulating Heat Part Numbers SAP Legacy 171334 031 09153 1 1 Move HUMIDISTAT jumper to YES if humidistat is to be used FL9C FC9C PC9 ID MODELS External Humidistat Optional Open on Humidity Rise 24VAC Humidifier Optiona...

Page 14: ... 1 Move HUMIDISTAT jumper to YES if humidistat is to be used FL9C FC9C PC9 ID MODELS External Humidistat Optional Open on Humidity Rise 24VAC Humidifier Optional External Humidistat Optional Open on Humidity Rise 2 2 Part Number S1 2HU16700124 2 C 24 Volt Common R 24 Volt Hot Y First Stage Compressor Y2 Second Stage Compressor G Fan DN22C00124 THERMOSTAT W2 Second Stage Heat C 24 Volt Common R 24 ...

Page 15: ...with batteries Thermostat Installer Setup 1 System Type must be set to 6 2 Heat 2 Cool Multistage Conventional COM 24 Volt Common R 24 Volt Hot W1 First Stage Heat W2 Second Stage Heat Y1 Single Stage Compressor Y Y2 Second or Full Stage Compressor O Reversing Valve Energized in Cool X L Malfunction Light HUM Humidity Switch Open on Humidity Rise VARIABLE SPEED AIR HANDLER CONTROL G Fan VARIABLE S...

Page 16: ...t Common is optional when used with batteries COM 24 Volt Common R 24 Volt Hot W1 First Stage Heat W2 Second Stage Heat Y1 Single Stage Compressor Y Y2 Second or Full Stage Compressor O Reversing Valve Energized in Cool X L Malfunction Light HUM Humidity Switch Open on Humidity Rise VARIABLE SPEED AIR HANDLER CONTROL G Fan VARIABLE SPEED AIR HANDLER 1 AV ID MODELS SV MV EAC 24VAC out Electronic Ai...

Page 17: ...on Properties 6 Subcooling temperature TC Saturated Temperature ST Liquid Temp T Add charge if the calculated subcooling temperature TC in Step 6 is lower than the recommended level Remove and recover the refrigerant if the subcooling TC is higher than the recommended level See Table 1 for R 410A saturation temperatures After disconnecting manifold gauge set check flare caps on service ports to be...

Page 18: ... control includes a TEST input connector that can be used for vari ous testing functions during installation and service Table 2 summa rizes the behavior of the control when the two TEST pins are connected On 5 Ton unit the outdoor fan motor is a permanent magnet DC brushless type The motor requires a separate Electronic Control to operate Do not attempt to replace this motor with a typical PSC ty...

Page 19: ...aster signals present Control behavior with system master signals present 2 No response No response 2 Display compressor type TS Ultratech or single stage compressor Ignore LPS Bypass ASCD Reduce timer to zero immediately If Y1 thermostat or communication is present and the high pressure switch is closed contactors will be energized Clear soft lockout Clear soft lockout Clear hard lockout Clear ha...

Page 20: ...to be reset when the thermostat is satisfied or when the thermostat is set to SYSTEM OFF and back to HEAT or COOL mode 2 The TEST terminals are shorted for more than two seconds When the soft lockout condition is reset the control will stop displaying the fault code and will respond to thermostat inputs normally Hard Lockout If four soft lockouts occur within a twelve hour period the control will ...

Page 21: ...is started following a high pressure switch fault the control will start a six hour timer based on accumulated compressor run time If the control senses another opening of the high pressure switch before the timer expires it will cause a soft lockout condition The second opening of the high pressure switch must be greater than 160 milliseconds for the lockout to occur If the second opening is betw...

Page 22: ...835965 UIM B 0413 22 Johnson Controls Unitary Products SECTION IX WIRING DIAGRAM FIGURE 18 Single Stage Wiring Diagram 2 4 Ton ...

Page 23: ...835965 UIM B 0413 Johnson Controls Unitary Products 23 FIGURE 19 Single Stage Wiring Diagram 5 Ton ...

Page 24: ...835965 UIM B 0413 24 Johnson Controls Unitary Products NOTES ...

Page 25: ...if applicable Electrical Line Voltage Outdoor Unit Model Outdoor Unit Serial Filter Thermostat Accessories Filter Location s Connections Per Installation Instructions and Local Codes Gas piping is connected if applicable Supply plenum and return ducts are connected and sealed Filter Size Vent system is connected if applicable Thermostat wiring complete Heat anticipator is set to the recommended va...

Page 26: ...ner with the owner s manual Explain thermostat use and programming if applicable to owner Cycle Test Operate the unit through several heating cycles if applicable from the thermostat noting and correcting any problems Operate the unit through continuous fan cycles from the thermostat noting and correcting any problems Operate the unit through a cooling cycles noting and correcting any problems COO...

Reviews: