background image

2

31

NOTES:

IMPORTANT: STATUTE LAW DEFINES THAT ALL GAS APPLIANCES MUST BE INSTALLED BY COMPETENT
PERSONS, (i.e. CORGI REGISTERED INSTALLERS) IN ACCORDANCE WITH THE GAS SAFETY
(INSTALLATION AND USE) REGULATIONS (CURRENT EDITION). FAILURE TO COMPLY WITH THESE
REGULATIONS MAY LEAD TO PROSECUTION.

2.

HEATER COMPARTMENT AND CLEARANCES (SEE BS 5864)

2.1

IMPORTANT:

 If the heater is to be fitted to an existing base duct (warm air plenum), always ensure that installation is carried

out such that the rear left hand corner of the heater is aligned with the rear left hand corner of the base duct, so that any
overhang or blanking off will be at the front and/or right hand side. In any event, blanking plates must be mechanically
secured and all joints sealed.

2.2

When the heater is fitted into a compartment, a minimum clearance from the compartment walls of 25mm (1in) at the sides, rear
and front must be left. Consideration should also be given to the space required for the removal and replacement of the filter
tray and the entry of the gas and electrical supplies.

2.3

For service access, a minimum of 450mm (18ins) is required at the front of the heater. Space must also be allowed, in a
compartment installation, to permit the removal of the heater. The clearance between the appliance and the compartment
should not be less than 75mm (3in). However, where clearances are less than 75mm, the internal surface of the compartment
must be lined with non-combustible material. The compartment must be of a fixed rigid structure.

2.4

In airing cupboard installations, the part used as the air heater compartment must comply with the relevant section of BS 5864
and must be completely separated by either a non-combustible partition or a perforated metal partition with the perforations
not exceeding 13mm (

1

/

2

in). The secondary flue must be a tight fit where it passes through the partition and must be suitably

protected (see BS 5440:Part 1).

2.5

In under-stairs installations, the compartment must comply with the relevant section of BS 5864, provided that in addition, all
internal surfaces, including the base, are non-combustible or lined with non-combustible material. This requirement is
applicable only to dwellings of more than two storeys.

2.6

In slot fit installations (see instructions packed with Slotfit Kit TS50), the slot fit compartment must comply with the relevant
section of BS 5864. Side and rear clearances should be not less than 25mm (1in).

Important:  

Ensure that the rear of the heater is at no time subjected to air pressure subject to leaks from underfloor, joists or

roof spaces.

2.7

In freestanding installations (see instructions packed with Top Closure Kit TCS50), only one or two walls will be in close
proximity to the air heater; these must be non-combustible in compliance with the relevant section of BS 5864.

2.8

If the appliance is to be installed onto a combustible surface, a suitable base tray (BT50 ) is required. However, when a base
duct is used, this provides sufficient protection for combustible material and no further insulation is required.

2.9

For Slot Fix applications (see instructions packed with the Slot Fix Kit), it is important to ensure that the draught diverter relief
is maintained on both sides of the application.

3.

VENTILATION AND COMBUSTION AIR

3.1

The room or internal space in which the heater is installed requires a permanent air vent of minimum effective area 81cm

2

(12in

2

). The air vent should be either direct to outside air or to an adjacent room or internal space (other than a toilet or

bathroom) that itself has an equivalent air vent direct to outside.

3.2

Combustion air may be introduced, via a 120mm (5in) nominal bore pipe, connected to a return air duct or plenum from a
ventilated area and fitted with a lockable damper. The damper should be adjusted to control combustion airflow to 0.0137m

3

/s

(29cfm), (i.e. 1.11m/s [220ft/min] velocity in a 120mm [5in] bore pipe). If this arrangement is used, a non-closeable warm air
register MUST be provided in the same area as the front of the air heater or heater compartment if a return air grille is not
located in that area.

3.3

When installed in a compartment, two permanent ventilation openings into the compartment are required, one at high level
and one at low level, both communicating either directly with outside air or with a ventilated room or space. The minimum
effective areas specified in Table 1 are related to the rated heat input of the Air Heater, and assuming that an ELJAN 6
circulator is fitted.

3.4

If any room or area from which air is drawn for ventilation or combustion contains an extract fan, the permanent vents must be
sized to ensure that the operation of the appliance(s) at full rate is/are not adversely affected. A spillage test as specified in
sub-para 6.8 (Safety Checks) is carried out and any remedial work undertaken.

Summary of Contents for HI-SPEC J50

Page 1: ...t is 3 32kW 11 5MJ h 11 340Btu h THISAPPLIANCECONFORMSTOBSEN45014 Installation shall be in accordance with the current editions of Building Standards Scotland Consolidation Regulations Building Regulations Gas Safety Installation and Use Regulations as amended BS 7671 Institute of Electrical Engineers I E E Wiring Regulations BS 6891 Installation of Low Pressure Gas Pipework of up to 28mm R1 in do...

Page 2: ...compartment must comply with the relevant section of BS 5864 Side and rear clearances should be not less than 25mm 1in Important Ensure that the rear of the heater is at no time subjected to air pressure subject to leaks from underfloor joists or roof spaces 2 7 In freestanding installations see instructions packed with Top Closure Kit TCS50 only one or two walls will be in close proximity to the ...

Page 3: ...work including riser ducts should be fully insulated with 50mm 2in fibreglass or similar If short extended duct runs are taken below floor level these should be similarly insulated and in addition wrapped with a sound vapour proof barrier and protected from crushing 4 2 2 The duct system should be carefully designed to suit the needs of its specific heating requirements and building layout The typ...

Page 4: ... achieved practicably by some means Where this is not practicable the existing flue system may be used providing there is no evidence of spillage from the old appliance see 5 1 9 above Every effort must be made however to ensure that the existing flue complies in every other way to BS 5440 Part 1 including the visual inspection flue flow and spillage test described in 4 3 2 of the above standard F...

Page 5: ... RECORD Burner operating pressure Mbar Heat input KW Water flow temperature o C FOR ALL PRODUCTS Does the heating hot water system comply with the appropriate building regulations YES NO Has the appliance and associated controls been installed commissioned in accordance with manufacturer s instructions YES NO Have you demonstrated the operation of the appliance system controls to the customer YES ...

Page 6: ...986 1000 0000040 Timecontrolcover 1 5 384 739 BOS00105 Overheat limitControl 1 Honeywell L4069C 6 393 412 BOS01301 Multifunctionalcontrol 1 Honeywell V8600C 7 232 903 BOS02061 Sealing ring for item 6 2 8 244 880 BOS02397 4 Pilot assembly 1 9 392 935 1000 0705140 Pilot Injector 1 10 E02 418 1000 0705260 Pilot Feed Pipe 1 11 386 820 1000 0703870 Thermocouple 1 12 386 775 BOS01970 Electrode 1 13 397 ...

Page 7: ...sible When this is not possible the pipe must be capable of taking the complete input of the heater and all other gas appliances being served by this same pipe This supply should be suitably sized to conform to British Standards requirements of no more than 1 0 mbar 0 4in wg pressure drop See table of discharge in BS 6891 5 3 2 The 1 2 in union gas cock supplied must be fitted to the gas inlet of ...

Page 8: ... rooms i e bathrooms etc Outlet faces may require partial blanking in order to achieve this 6 2 4 Set the SUMMERAIR CIRCULATION switch to OFF 6 3 IGNITIONOFPILOTANDMAINBURNERS WARNING If the Pilot Burner is extinguished either intentionally or unintentionally no attempt should be made to relight the gas for a minimum of 3 minutes Ensure that the Electrical supply Time Control and Selector switches...

Page 9: ...ers fan speed is adjusted by selecting the fan speed at the control panel decrease voltage selection to decrease fan speed 6 3 6 Ensure that the pilot flame envelops the thermocouple tip adjusting the Pilot Adjuster as required Refer Figs 4 and 5 6 3 7 Set the Heater Electricity supply ON 6 3 8 Set the Time Control to the required Heating On periods 6 3 9 Set the Selector switch to TIMED 6 3 10 Se...

Page 10: ...xtractor fans in operation NOTE If an extractor fan is situated in an adjoining or adjacent room carry out the spillage test with the interconnecting doors open If the draught diverter is accessible a Introduce smoke into the draught diverter adjacent to an exit from the heat exchanger by means a smoke match or puffer b Ensure that there is no spillage present indicated by displacement of smoke do...

Page 11: ...the Installation Commissioning and Maintenance Instructions are left at or near the air heater for use on future service calls 7 2 If the building is occupied hand the User Instructions over and ensure the User understands 7 2 1 How to ignite the Pilot and Main Burners 7 2 2 How to operate the Thermista stat room thermostat time and heater ON OFF switch and summer air circulation switch and that t...

Page 12: ...y and air filter air cleaner 8 1 11 Light the appliance and note the main burner flame profile If the flame profile is affected when theAir Circulation fan switches on check for any air leaks between the air heater and the base plenum paying particular attention to heaters with rear draught diverters Rectify any air leaks before continuing with this procedure 8 1 12 Allow the air heater to operate...

Page 13: ...ROLREMOVAL 8 6 1 Remove the Burner and Control Assembly as detailed in 8 2 8 6 2 Disconnect the Thermocouple at the Multifunctional Control including the adapter avoiding damage to the capillary 8 6 3 Disconnect the Pilot Feed Pipe from the Multifunctional Control 8 6 4 Disconnect the Multifunctional Control input and output supply feeds 8 6 5 Refitting or replacement is in reverse order 8 7 PIEZO...

Page 14: ...OVAL MODAIRFLOWMODELSONLY 8 10 1 Remove the ElectricalAssembly as detailed in sect 8 9 8 10 2 Disconnect the Electronic Module from the ElectricalAssembly 8 10 3 Release 3 x screws securing the Electronic Module to the Electrical Mssembly and remove the module 8 10 4 Refitting or replacement is in reverse order 8 11 TRANSFORMERREMOVAL MODAIRFLOWMODELSONLY 8 11 1 Remove the ElectricalAssembly as de...

Page 15: ...ut with a multimeter On completion of any maintenance fault finding task that has required the breaking and remaking of electrical connections then checks of continuity polarity and resistance to earth must be repeated 9 2 WARNINGS 9 2 1 When purging or checking gas supplies ensure that ventilation to the room or cupboard is adequate and that all naked lights are extinguished 9 2 2 MODAIRFLOW mode...

Page 16: ...itch replace if necessary Fittemporaryloopinheaterthermostatsocket Ifheaterignitescheckexternalcircuit Possible Cause 1 No gas to the heater 2 Gas supply not purged 3 Pilot orifice restricted 4 Piezo system faulty 5 Excessive gas supply pressure 1 Connection between thermocouple and mutifunctional control not secure 2 Faulty power unit multifunctional control 3 Faulty thermocouple 1 No voltage to ...

Page 17: ...itch replace if necessary Fittemporaryloopinheaterthermostatsocket Ifheaterignitescheckexternalcircuit Possible Cause 1 No gas to the heater 2 Gas supply not purged 3 Pilot orifice restricted 4 Piezo system faulty 5 Excessive gas supply pressure 1 Connection between thermocouple and mutifunctional control not secure 2 Faulty power unit multifunctional control 3 Faulty thermocouple 1 No voltage to ...

Page 18: ...ut with a multimeter On completion of any maintenance fault finding task that has required the breaking and remaking of electrical connections then checks of continuity polarity and resistance to earth must be repeated 9 2 WARNINGS 9 2 1 When purging or checking gas supplies ensure that ventilation to the room or cupboard is adequate and that all naked lights are extinguished 9 2 2 MODAIRFLOW mode...

Page 19: ...OVAL MODAIRFLOWMODELSONLY 8 10 1 Remove the ElectricalAssembly as detailed in sect 8 9 8 10 2 Disconnect the Electronic Module from the ElectricalAssembly 8 10 3 Release 3 x screws securing the Electronic Module to the Electrical Mssembly and remove the module 8 10 4 Refitting or replacement is in reverse order 8 11 TRANSFORMERREMOVAL MODAIRFLOWMODELSONLY 8 11 1 Remove the ElectricalAssembly as de...

Page 20: ...ROLREMOVAL 8 6 1 Remove the Burner and Control Assembly as detailed in 8 2 8 6 2 Disconnect the Thermocouple at the Multifunctional Control including the adapter avoiding damage to the capillary 8 6 3 Disconnect the Pilot Feed Pipe from the Multifunctional Control 8 6 4 Disconnect the Multifunctional Control input and output supply feeds 8 6 5 Refitting or replacement is in reverse order 8 7 PIEZO...

Page 21: ...y and air filter air cleaner 8 1 11 Light the appliance and note the main burner flame profile If the flame profile is affected when theAir Circulation fan switches on check for any air leaks between the air heater and the base plenum paying particular attention to heaters with rear draught diverters Rectify any air leaks before continuing with this procedure 8 1 12 Allow the air heater to operate...

Page 22: ...the Installation Commissioning and Maintenance Instructions are left at or near the air heater for use on future service calls 7 2 If the building is occupied hand the User Instructions over and ensure the User understands 7 2 1 How to ignite the Pilot and Main Burners 7 2 2 How to operate the Thermista stat room thermostat time and heater ON OFF switch and summer air circulation switch and that t...

Page 23: ...xtractor fans in operation NOTE If an extractor fan is situated in an adjoining or adjacent room carry out the spillage test with the interconnecting doors open If the draught diverter is accessible a Introduce smoke into the draught diverter adjacent to an exit from the heat exchanger by means a smoke match or puffer b Ensure that there is no spillage present indicated by displacement of smoke do...

Page 24: ...ers fan speed is adjusted by selecting the fan speed at the control panel decrease voltage selection to decrease fan speed 6 3 6 Ensure that the pilot flame envelops the thermocouple tip adjusting the Pilot Adjuster as required Refer Figs 4 and 5 6 3 7 Set the Heater Electricity supply ON 6 3 8 Set the Time Control to the required Heating On periods 6 3 9 Set the Selector switch to TIMED 6 3 10 Se...

Page 25: ... rooms i e bathrooms etc Outlet faces may require partial blanking in order to achieve this 6 2 4 Set the SUMMERAIR CIRCULATION switch to OFF 6 3 IGNITIONOFPILOTANDMAINBURNERS WARNING If the Pilot Burner is extinguished either intentionally or unintentionally no attempt should be made to relight the gas for a minimum of 3 minutes Ensure that the Electrical supply Time Control and Selector switches...

Page 26: ...sible When this is not possible the pipe must be capable of taking the complete input of the heater and all other gas appliances being served by this same pipe This supply should be suitably sized to conform to British Standards requirements of no more than 1 0 mbar 0 4in wg pressure drop See table of discharge in BS 6891 5 3 2 The 1 2 in union gas cock supplied must be fitted to the gas inlet of ...

Page 27: ...986 1000 0000040 Timecontrolcover 1 5 384 739 BOS00105 Overheat limitControl 1 Honeywell L4069C 6 393 412 BOS01301 Multifunctionalcontrol 1 Honeywell V8600C 7 232 903 BOS02061 Sealing ring for item 6 2 8 244 880 BOS02397 4 Pilot assembly 1 9 392 935 1000 0705140 Pilot Injector 1 10 E02 418 1000 0705260 Pilot Feed Pipe 1 11 386 820 1000 0703870 Thermocouple 1 12 386 775 BOS01970 Electrode 1 13 397 ...

Page 28: ... RECORD Burner operating pressure Mbar Heat input KW Water flow temperature o C FOR ALL PRODUCTS Does the heating hot water system comply with the appropriate building regulations YES NO Has the appliance and associated controls been installed commissioned in accordance with manufacturer s instructions YES NO Have you demonstrated the operation of the appliance system controls to the customer YES ...

Page 29: ... achieved practicably by some means Where this is not practicable the existing flue system may be used providing there is no evidence of spillage from the old appliance see 5 1 9 above Every effort must be made however to ensure that the existing flue complies in every other way to BS 5440 Part 1 including the visual inspection flue flow and spillage test described in 4 3 2 of the above standard F...

Page 30: ...work including riser ducts should be fully insulated with 50mm 2in fibreglass or similar If short extended duct runs are taken below floor level these should be similarly insulated and in addition wrapped with a sound vapour proof barrier and protected from crushing 4 2 2 The duct system should be carefully designed to suit the needs of its specific heating requirements and building layout The typ...

Page 31: ...compartment must comply with the relevant section of BS 5864 Side and rear clearances should be not less than 25mm 1in Important Ensure that the rear of the heater is at no time subjected to air pressure subject to leaks from underfloor joists or roof spaces 2 7 In freestanding installations see instructions packed with Top Closure Kit TCS50 only one or two walls will be in close proximity to the ...

Page 32: ...t is 3 32kW 11 5MJ h 11 340Btu h THISAPPLIANCECONFORMSTOBSEN45014 Installation shall be in accordance with the current editions of Building Standards Scotland Consolidation Regulations Building Regulations Gas Safety Installation and Use Regulations as amended BS 7671 Institute of Electrical Engineers I E E Wiring Regulations BS 6891 Installation of Low Pressure Gas Pipework of up to 28mm R1 in do...

Reviews: