Johnson & Starley HI-SPEC J50 Installation, Commissioning & Servicing Instructions Download Page 26

26

7

Fig. 8

Principal Dimensions

5.2

ELECTRICAL

5.2.1

Mains.

a.

The heater is supplied with mains cable (PVC sheathed, heat resisting to 85

o

C), 3-core Brown-Blue-Green/Yellow,

6A, 0.75mm

2

), connected to a terminal block and exiting through the heater at the right hand top front. The cable

is suitable for a 230V 50Hz supply and shall be connected to the fixed wiring using a double pole switched,
fused spur, incorporating a protective earth link. The fuse fitted shall be rated 5A to BS 1362. Connections shall
be in accordance with the current edition of I.E.E Regulations BS 7671.

b.

MODAIRFLOW Models: An electronic control (Thermista-stat) is supplied which acts as a room thermostat.

c.

Non-MODAIRFLOW models: A 24V room thermostat (not supplied), that complies with BS 800, BS 3955 and BS
4201 is essential to ensure close control of comfort conditions. An anticipator is located within the thermostat
and is graded in amps. The anticipator should be checked and adjusted to 0.2A.

5.2.2

Thermista-stat/Room Thermostat and its location.

a.

The Thermista-stat/Room Thermostat should be located where there is free air circulation approx. 1.5m (5ft) from
the floor.

b.

Avoid the following locations:-

i)

In a room where temperature is greatly affected by the sun or any other heat source, e.g. radiant fire, wall
light fittings or TV set.

ii)

Near an outside door or windows, or on an outside wall.

iii)

Where affected by warm air ducts, diffusers, waste pipes or the heater itself.

iv)

Where subject to vibration.

c.

For MODAIRFLOW models, connect Thermista-stat wires to control panel terminals ‘4’ and ‘5’ (see Fig. 5a and
6a), connection polarity being important, cve side on control panel to +ve side on Thermista- stat.

d.

For non-MODAIRFLOW models, connect room thermostat wires control panel terminals ‘16’ and ‘17’

5.3

GAS

 

(SEE BS 5864 AND BS 6891)

5.3.1

An independent gas supply pipe from the meter is to be preferred wherever possible. When this is not possible, the
pipe must be capable of taking the complete input of the heater and all other gas appliances being served by this same
pipe. This supply should be suitably sized to conform to British Standards requirements of no more than 1.0 mbar (0.4in
wg) pressure drop (See table of discharge in BS 6891).

5.3.2

The 

1

/

2

in union gas cock (supplied) must be fitted to the gas inlet of the heater for easy isolation during servicing. The

gas pipe should be fitted and installed so that it is durable, substantial and gas tight. To assist in determining whether
a gas connection may not be tight, a leak detection fluid should be applied around the connection. Under no
circumstances should a flame be used to locate a gas leak.  Gas entry to the air heater is through either side to a Rc

1

/

2

(

1

/

2

in BSP. external [taper] thread).

5.4

DRAUGHT DIVERTER & DEFELCTOR PLATE:

5.4.1

The HI-SPEC J50 heater is supplied with a draught diverter which houses the TTB, and which requires fitting to the
rear of the heater prior to installation, using 6 x 4mm screws and lock washers (provided). Connect the TTB to the
terminal block situated on the rear upper left hand corner of the appliance.

5.4.2

The deflector plate prevents spillage from the draught diverter in the event of a leak between the air heater and the
base plemum and MUST be fitted as shown in fig 3 using the screws provided.

5.5

DEFLECTOR PLATE SAFETY CHECK:

In order to ensure that the deflector plate is preventing warm air from entering the draught diverter and therefore causing spillage, the
following test MUST be carried out BEFORE commissioning:

5.5.1

Turn on the power supply to the heater.

5.5.2

Set the summer airflow switch to “on”.

5.5.3

Using a smoke match, introduce smoke into the heat exchanger at the burner opening.

5.5.4

Ensure that the smoke is drawn into the heat exchanger and not blown back from the burner opening.

5.5.5

If smoke is blown back from the burner opening, check for air leaks between the heater and the base plenum,
paying particular attention to the rear of the heater directly beneath the draught diverter.

Summary of Contents for HI-SPEC J50

Page 1: ...t is 3 32kW 11 5MJ h 11 340Btu h THISAPPLIANCECONFORMSTOBSEN45014 Installation shall be in accordance with the current editions of Building Standards Scotland Consolidation Regulations Building Regulations Gas Safety Installation and Use Regulations as amended BS 7671 Institute of Electrical Engineers I E E Wiring Regulations BS 6891 Installation of Low Pressure Gas Pipework of up to 28mm R1 in do...

Page 2: ...compartment must comply with the relevant section of BS 5864 Side and rear clearances should be not less than 25mm 1in Important Ensure that the rear of the heater is at no time subjected to air pressure subject to leaks from underfloor joists or roof spaces 2 7 In freestanding installations see instructions packed with Top Closure Kit TCS50 only one or two walls will be in close proximity to the ...

Page 3: ...work including riser ducts should be fully insulated with 50mm 2in fibreglass or similar If short extended duct runs are taken below floor level these should be similarly insulated and in addition wrapped with a sound vapour proof barrier and protected from crushing 4 2 2 The duct system should be carefully designed to suit the needs of its specific heating requirements and building layout The typ...

Page 4: ... achieved practicably by some means Where this is not practicable the existing flue system may be used providing there is no evidence of spillage from the old appliance see 5 1 9 above Every effort must be made however to ensure that the existing flue complies in every other way to BS 5440 Part 1 including the visual inspection flue flow and spillage test described in 4 3 2 of the above standard F...

Page 5: ... RECORD Burner operating pressure Mbar Heat input KW Water flow temperature o C FOR ALL PRODUCTS Does the heating hot water system comply with the appropriate building regulations YES NO Has the appliance and associated controls been installed commissioned in accordance with manufacturer s instructions YES NO Have you demonstrated the operation of the appliance system controls to the customer YES ...

Page 6: ...986 1000 0000040 Timecontrolcover 1 5 384 739 BOS00105 Overheat limitControl 1 Honeywell L4069C 6 393 412 BOS01301 Multifunctionalcontrol 1 Honeywell V8600C 7 232 903 BOS02061 Sealing ring for item 6 2 8 244 880 BOS02397 4 Pilot assembly 1 9 392 935 1000 0705140 Pilot Injector 1 10 E02 418 1000 0705260 Pilot Feed Pipe 1 11 386 820 1000 0703870 Thermocouple 1 12 386 775 BOS01970 Electrode 1 13 397 ...

Page 7: ...sible When this is not possible the pipe must be capable of taking the complete input of the heater and all other gas appliances being served by this same pipe This supply should be suitably sized to conform to British Standards requirements of no more than 1 0 mbar 0 4in wg pressure drop See table of discharge in BS 6891 5 3 2 The 1 2 in union gas cock supplied must be fitted to the gas inlet of ...

Page 8: ... rooms i e bathrooms etc Outlet faces may require partial blanking in order to achieve this 6 2 4 Set the SUMMERAIR CIRCULATION switch to OFF 6 3 IGNITIONOFPILOTANDMAINBURNERS WARNING If the Pilot Burner is extinguished either intentionally or unintentionally no attempt should be made to relight the gas for a minimum of 3 minutes Ensure that the Electrical supply Time Control and Selector switches...

Page 9: ...ers fan speed is adjusted by selecting the fan speed at the control panel decrease voltage selection to decrease fan speed 6 3 6 Ensure that the pilot flame envelops the thermocouple tip adjusting the Pilot Adjuster as required Refer Figs 4 and 5 6 3 7 Set the Heater Electricity supply ON 6 3 8 Set the Time Control to the required Heating On periods 6 3 9 Set the Selector switch to TIMED 6 3 10 Se...

Page 10: ...xtractor fans in operation NOTE If an extractor fan is situated in an adjoining or adjacent room carry out the spillage test with the interconnecting doors open If the draught diverter is accessible a Introduce smoke into the draught diverter adjacent to an exit from the heat exchanger by means a smoke match or puffer b Ensure that there is no spillage present indicated by displacement of smoke do...

Page 11: ...the Installation Commissioning and Maintenance Instructions are left at or near the air heater for use on future service calls 7 2 If the building is occupied hand the User Instructions over and ensure the User understands 7 2 1 How to ignite the Pilot and Main Burners 7 2 2 How to operate the Thermista stat room thermostat time and heater ON OFF switch and summer air circulation switch and that t...

Page 12: ...y and air filter air cleaner 8 1 11 Light the appliance and note the main burner flame profile If the flame profile is affected when theAir Circulation fan switches on check for any air leaks between the air heater and the base plenum paying particular attention to heaters with rear draught diverters Rectify any air leaks before continuing with this procedure 8 1 12 Allow the air heater to operate...

Page 13: ...ROLREMOVAL 8 6 1 Remove the Burner and Control Assembly as detailed in 8 2 8 6 2 Disconnect the Thermocouple at the Multifunctional Control including the adapter avoiding damage to the capillary 8 6 3 Disconnect the Pilot Feed Pipe from the Multifunctional Control 8 6 4 Disconnect the Multifunctional Control input and output supply feeds 8 6 5 Refitting or replacement is in reverse order 8 7 PIEZO...

Page 14: ...OVAL MODAIRFLOWMODELSONLY 8 10 1 Remove the ElectricalAssembly as detailed in sect 8 9 8 10 2 Disconnect the Electronic Module from the ElectricalAssembly 8 10 3 Release 3 x screws securing the Electronic Module to the Electrical Mssembly and remove the module 8 10 4 Refitting or replacement is in reverse order 8 11 TRANSFORMERREMOVAL MODAIRFLOWMODELSONLY 8 11 1 Remove the ElectricalAssembly as de...

Page 15: ...ut with a multimeter On completion of any maintenance fault finding task that has required the breaking and remaking of electrical connections then checks of continuity polarity and resistance to earth must be repeated 9 2 WARNINGS 9 2 1 When purging or checking gas supplies ensure that ventilation to the room or cupboard is adequate and that all naked lights are extinguished 9 2 2 MODAIRFLOW mode...

Page 16: ...itch replace if necessary Fittemporaryloopinheaterthermostatsocket Ifheaterignitescheckexternalcircuit Possible Cause 1 No gas to the heater 2 Gas supply not purged 3 Pilot orifice restricted 4 Piezo system faulty 5 Excessive gas supply pressure 1 Connection between thermocouple and mutifunctional control not secure 2 Faulty power unit multifunctional control 3 Faulty thermocouple 1 No voltage to ...

Page 17: ...itch replace if necessary Fittemporaryloopinheaterthermostatsocket Ifheaterignitescheckexternalcircuit Possible Cause 1 No gas to the heater 2 Gas supply not purged 3 Pilot orifice restricted 4 Piezo system faulty 5 Excessive gas supply pressure 1 Connection between thermocouple and mutifunctional control not secure 2 Faulty power unit multifunctional control 3 Faulty thermocouple 1 No voltage to ...

Page 18: ...ut with a multimeter On completion of any maintenance fault finding task that has required the breaking and remaking of electrical connections then checks of continuity polarity and resistance to earth must be repeated 9 2 WARNINGS 9 2 1 When purging or checking gas supplies ensure that ventilation to the room or cupboard is adequate and that all naked lights are extinguished 9 2 2 MODAIRFLOW mode...

Page 19: ...OVAL MODAIRFLOWMODELSONLY 8 10 1 Remove the ElectricalAssembly as detailed in sect 8 9 8 10 2 Disconnect the Electronic Module from the ElectricalAssembly 8 10 3 Release 3 x screws securing the Electronic Module to the Electrical Mssembly and remove the module 8 10 4 Refitting or replacement is in reverse order 8 11 TRANSFORMERREMOVAL MODAIRFLOWMODELSONLY 8 11 1 Remove the ElectricalAssembly as de...

Page 20: ...ROLREMOVAL 8 6 1 Remove the Burner and Control Assembly as detailed in 8 2 8 6 2 Disconnect the Thermocouple at the Multifunctional Control including the adapter avoiding damage to the capillary 8 6 3 Disconnect the Pilot Feed Pipe from the Multifunctional Control 8 6 4 Disconnect the Multifunctional Control input and output supply feeds 8 6 5 Refitting or replacement is in reverse order 8 7 PIEZO...

Page 21: ...y and air filter air cleaner 8 1 11 Light the appliance and note the main burner flame profile If the flame profile is affected when theAir Circulation fan switches on check for any air leaks between the air heater and the base plenum paying particular attention to heaters with rear draught diverters Rectify any air leaks before continuing with this procedure 8 1 12 Allow the air heater to operate...

Page 22: ...the Installation Commissioning and Maintenance Instructions are left at or near the air heater for use on future service calls 7 2 If the building is occupied hand the User Instructions over and ensure the User understands 7 2 1 How to ignite the Pilot and Main Burners 7 2 2 How to operate the Thermista stat room thermostat time and heater ON OFF switch and summer air circulation switch and that t...

Page 23: ...xtractor fans in operation NOTE If an extractor fan is situated in an adjoining or adjacent room carry out the spillage test with the interconnecting doors open If the draught diverter is accessible a Introduce smoke into the draught diverter adjacent to an exit from the heat exchanger by means a smoke match or puffer b Ensure that there is no spillage present indicated by displacement of smoke do...

Page 24: ...ers fan speed is adjusted by selecting the fan speed at the control panel decrease voltage selection to decrease fan speed 6 3 6 Ensure that the pilot flame envelops the thermocouple tip adjusting the Pilot Adjuster as required Refer Figs 4 and 5 6 3 7 Set the Heater Electricity supply ON 6 3 8 Set the Time Control to the required Heating On periods 6 3 9 Set the Selector switch to TIMED 6 3 10 Se...

Page 25: ... rooms i e bathrooms etc Outlet faces may require partial blanking in order to achieve this 6 2 4 Set the SUMMERAIR CIRCULATION switch to OFF 6 3 IGNITIONOFPILOTANDMAINBURNERS WARNING If the Pilot Burner is extinguished either intentionally or unintentionally no attempt should be made to relight the gas for a minimum of 3 minutes Ensure that the Electrical supply Time Control and Selector switches...

Page 26: ...sible When this is not possible the pipe must be capable of taking the complete input of the heater and all other gas appliances being served by this same pipe This supply should be suitably sized to conform to British Standards requirements of no more than 1 0 mbar 0 4in wg pressure drop See table of discharge in BS 6891 5 3 2 The 1 2 in union gas cock supplied must be fitted to the gas inlet of ...

Page 27: ...986 1000 0000040 Timecontrolcover 1 5 384 739 BOS00105 Overheat limitControl 1 Honeywell L4069C 6 393 412 BOS01301 Multifunctionalcontrol 1 Honeywell V8600C 7 232 903 BOS02061 Sealing ring for item 6 2 8 244 880 BOS02397 4 Pilot assembly 1 9 392 935 1000 0705140 Pilot Injector 1 10 E02 418 1000 0705260 Pilot Feed Pipe 1 11 386 820 1000 0703870 Thermocouple 1 12 386 775 BOS01970 Electrode 1 13 397 ...

Page 28: ... RECORD Burner operating pressure Mbar Heat input KW Water flow temperature o C FOR ALL PRODUCTS Does the heating hot water system comply with the appropriate building regulations YES NO Has the appliance and associated controls been installed commissioned in accordance with manufacturer s instructions YES NO Have you demonstrated the operation of the appliance system controls to the customer YES ...

Page 29: ... achieved practicably by some means Where this is not practicable the existing flue system may be used providing there is no evidence of spillage from the old appliance see 5 1 9 above Every effort must be made however to ensure that the existing flue complies in every other way to BS 5440 Part 1 including the visual inspection flue flow and spillage test described in 4 3 2 of the above standard F...

Page 30: ...work including riser ducts should be fully insulated with 50mm 2in fibreglass or similar If short extended duct runs are taken below floor level these should be similarly insulated and in addition wrapped with a sound vapour proof barrier and protected from crushing 4 2 2 The duct system should be carefully designed to suit the needs of its specific heating requirements and building layout The typ...

Page 31: ...compartment must comply with the relevant section of BS 5864 Side and rear clearances should be not less than 25mm 1in Important Ensure that the rear of the heater is at no time subjected to air pressure subject to leaks from underfloor joists or roof spaces 2 7 In freestanding installations see instructions packed with Top Closure Kit TCS50 only one or two walls will be in close proximity to the ...

Page 32: ...t is 3 32kW 11 5MJ h 11 340Btu h THISAPPLIANCECONFORMSTOBSEN45014 Installation shall be in accordance with the current editions of Building Standards Scotland Consolidation Regulations Building Regulations Gas Safety Installation and Use Regulations as amended BS 7671 Institute of Electrical Engineers I E E Wiring Regulations BS 6891 Installation of Low Pressure Gas Pipework of up to 28mm R1 in do...

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