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I) INTRODUCTION

Thank you for purchasing a GSW Power Direct Vented
Water Heater.

Properly installed and maintained, it will pro-

vide years of trouble free service.
This gas-fired water heater has been developed to produce
potable hot water for normal residential demands and may
also be used in combination with space heating applica-
tions. Any deviation from these applications could affect
your warranty.

User Responsibilities

This manual has been prepared to acquaint you with the
installation, operation and maintenance of your gas water
heater and provide important safety information in these
areas. It is your responsibility to ensure that your water
heater is properly installed and cared for.

FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS
MANUAL MAY RESULT IN SERIOUS BODILY INJURY
AND/OR PROPERTY DAMAGE. THOROUGHLY READ
AND UNDERSTAND ALL INSTRUCTIONS BEFORE YOU
ATTEMPT TO INSTALL, OPERATE OR MAINTAIN THIS
HEATER.

Installation and service requires trade knowledge in the
areas of plumbing, electricity, venting, air supply and gas
supply. If you lack these skills, or have difficulty under-
standing these instructions, you should not proceed. Enlist
the help of a qualified service technician to install this water
heater.

Examples of qualified service technicians include those
trained in the plumbing and heating industry, local gas utili-
ty personnel, or an authorized service person.

– 4 –

Your safety and the safety of others is very important.

We have provided many important safety messages in this manual and on your appliance.
Always read and obey all safety messages.

All safety messages will tell you what the potential hazard is, tell you how to reduce the
chance of injury, and tell you what can happen if the instructions are not followed.

This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word
“DANGER” or “WARNING”.

DANGER

WARNING

You can be killed or seriously injured if you don’t immediately follow
instructions.

You can be killed or seriously injured if you don’t follow instructions.

The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to
publish a list of substances known to the State of California to cause cancer, birth defects, or other
reproductive harm, and requires businesses to warn of potential exposure to such substances.
WARNING: This product contains a chemical known to the State of California to cause cancer, birth
defects, or other reproductive harm.
This appliance can cause low-level exposure to some of the substances listed, including formalde-
hyde, carbon monoxide, and soot.

CAUTION

Hydrogen gas can be produced in a hot water system served by this heater that has not been used
for a long period of time (generally two (2) weeks or more). 

Hydrogen gas is extremely flammable

and can ignite when exposed to a spark or flame.

To reduce the risk of injury under these condi-

tions, it is recommended that the hot water faucet be opened for several minutes at the kitchen sink
before using any electrical appliance connected to the hot water system. Use caution in opening
faucets. If hydrogen is present, there will probably be an unusual sound such as air escaping through
the pipe as the water begins to flow. There should be no smoking or open flame near the faucet at
the time it is open.

Do not use this appliance if any part has been under water. Immediately call a qualified service tech-
nician. Water heaters subjected to flood conditions or anytime the gas controls, main burner or pilot
have been submerged in water require replacement of the entire water heater.

Summary of Contents for 4040SN-PDV

Page 1: ...s utility FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance Installation and service must be per formed by a qualified...

Page 2: ...2 This page intentionally left blank May be used for notes or to record other installation information...

Page 3: ...Relief Valve The Discharge Line Electrical Supply 14 Resettable Lockout 15 Installation Checklist 18 IV LIGHTING OPERATING INSTRUCTIONS 19 Lighting Instructions Robertshaw 19 First Lighting 20 Gas Con...

Page 4: ...ot followed This is the safety alert symbol This symbol alerts you to potential hazards that can kill or hurt you and others All safety messages will follow the safety alert symbol and either the word...

Page 5: ...dance with Massachusetts Plumbing and Fuel Gas Code 248 CMR Section 2 00 and 5 00 Check your phone listings for the local authorities having jurisdiction over your installation Safety Warning Flammabl...

Page 6: ...st be able to run from the water heater to the termination with a minimal length and number of elbows The venting system must comply with the requirements set forth in the venting section of this manu...

Page 7: ...or strapped to avoid moving during an earthquake Contact local utilities for code requirements in your area Gas Supply Gas Requirements Read the data plate to be sure the water heater is made for the...

Page 8: ...ndatory for the safe and efficient operation of this water heater and is an important factor in the life of the unit A Vent Kit included with this water heater consists of 1 Two 2 45 Vent Termination...

Page 9: ...cuttings and loose dirt Chamfer the end and apply primer to the fitting and pipe 2 Using a suitable grade of pipe cement apply a moder ate even coat inside the fitting Apply a liberal amount of cemen...

Page 10: ...t Vent Water Heater it is recommended that the location of the pipe terminations air intake and exhaust vent be determined Use the more restrictive Vent Termination Screen shown in Figure 5a when the...

Page 11: ...tion air inlet of any other appliance 7 G Minimum 305mm 1 ft distance between the top of the vent termination and the underside of a veranda porch or deck 8 The manufacturer recommends the vent termin...

Page 12: ...iented facing downward and the same direc tion 12 Figure 7 Side Wall Vent Termination SIDE WALL EXHAUST VENT TERMINAL INTAKE VENT TERMINAL 100mm 4 in MAX 203mm 8 in MIN 610mm 24 in MAX L C L C L C L C...

Page 13: ...y with piping that is suitable for potable drinkable water such as copper CPVC or poly butylene DO NOT use PVC water piping DO NOT use any pumps valves or fittings that are not compatible with potable...

Page 14: ...contain any valve between the relief valve and the end of the dis charge line Must terminate a maximum of 300mm 12 in Canada or 150mm 6 in U S A above the floor Must be capable of withstanding 121 C 2...

Page 15: ...e tank The electrical power may then be turned on Verify proper operation after servicing Note Always reference the wiring diagram for the correct electrical connections Resettable Lockout The gas con...

Page 16: ...JUSTMENT REMOVE DIAL FOR ACCESS INCREASE PRESSURE DECREASE PRESSURE GAS VALVE CONNECTOR GND QUICK CONNECTORS MAIN AND IGNITER PRESSURE SWITCH AND INDUCER 70 C 160 F MAX DIAL 60 C 140 F MAX DIAL Figure...

Page 17: ...GAS INLET 1 2 NPT TEMPERATURE ADJUSTMENT BUTTONS TEMPERATURE INDICATORS IGNITER AND FLAME PROBE ASSEMBLY COMBUSTION BLOWER AIR PRESSURE SWITCH HIGH LIMIT SWITCH TO POWER SUPPLY DISCONNECT AND OVERLOAD...

Page 18: ...ch the latest edition of Natural Gas and Propane Installation Code CAN CSA B149 1 Canada or National Fuel Gas Code ANSI Z223 1 NFPA 54 U S A 5 Horizontal piping slopes at an upward pitch of 3mm 1 8 in...

Page 19: ...cien qualifi Le fait de forcer la manette ou de la r parer peut d clencher une explosion ou un incendie D N utilisez pas cet appareil s il a t plong dans l eau m me partiellement Faites inspecter l ap...

Page 20: ...blower continues to be energized and a 30 second inter purge is undertaken 10 The control will attempt for ignition again If a flame can not be established after three attempts it will go into a soft...

Page 21: ...rature setting Valves for reducing point of use temperature by mixing hot and cold water are available Consult a licensed plumber or the local plumbing authority Should overheating occur or the gas su...

Page 22: ...Lighting Instructions White Rodgers 22...

Page 23: ...t ment buttons at the same time for one second One or two of the temperature indicators will light up After 30 seconds if no other buttons are pushed the control will go back to Sleep mode and both bu...

Page 24: ...ntTM System Error Codes and Troubleshooting Guide to diagnose the problem before attempting corrective action See also Resettable Lockout 24 WARNING Scald burns occur in under one second with 71 C 160...

Page 25: ...l sensed out of proper sequence 1 Insure flame sensor ceramic insulator is not cracked 2 Turn power off for 10 20 seconds and then on again to clear the error code 3 Replace the control Error 8 Error...

Page 26: ...int is 49 C 120 F Align the index bar on the thermostat with the desired water temper ature as shown in Figure 16 There is a hot water scald potential if the thermostat is set too high Note During low...

Page 27: ...e protecting the glass lined tank from corrosion and prolonging the life of the water heater Once the anode is depleted the tank will start to corrode eventu ally developing a leak Certain water condi...

Page 28: ...ck for a soft blue flame Leaking or damaged water and gas piping Presence of flammable or corrosive materials in the installation area Presence of combustible materials near the water heater Verify pr...

Page 29: ...nds for both domestic service hot water and space heating requirement The sizing and installation must be performed in accordance with good engineering prac tice such as ASHRAE Handbooks HRAI Hydronic...

Page 30: ...enting means at the highest point of the piping arrangement install an air bleed at the highest point of the plumbing arrangement 30 WATER HEATER 8in TO 12in MAX H O T OUTLET EXPANSION TANK OPTIONAL M...

Page 31: ...use of overheating check for overfiring insufficient air supply high ambient air temperature once activated high limit must be replaced 1 120VAC polarity reversed at 120VAC outlet receptacle 2 Defecti...

Page 32: ...optional 14 Combo Heating System Supply optional 15 Hot Water Outlet Nipple 16 Air Intake 17 Flexible Manifold Tube 18 Viewport 19 Manifold Door 20 Hot Surface Igniter 21 Sheet Metal Burner 22 Gas Ori...

Page 33: ...cturer will furnish the Owner with a replacement for the defective part s This warranty is limited to one replacement component part for each original part 3 Return of Defective Water Heater and Compo...

Page 34: ...rges for labour or other expenses incurred in the removal repair or replacement of the water heater or any component part s claimed to be defective or any expense incurred to remedy any defect in the...

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