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LIMITED WARRANTY

RESIDENTIAL STORAGE TANK TYPE WATER HEATER FOR INSTALLATION IN A SINGLE FAMILY DWELLING

A. WHO IS COVERED.

GSW WATER HEATING AND ITS SUPPLIERS, (herein collectively referred to as “Manufacturer”) warrants only to the
original consumer purchaser (hereinafter “Owner”) of the water heater, within the boundaries of continental United States,
or Canada, or their territories, so long as he or she continuously occupies the single family dwelling in which this water
heater is initially installed for the period specified below. This warranty is not transferable. This warranty is reduced to one
year if the water heater is used in a commercial, or industrial application, or if the water heater is used to supply more than
one dwelling unit. Consumers must retain point-of-sale proof of purchase to validate warranty entitlement.

B. WHEN IT IS COVERED.

The water heater is warranted only when it is installed, operated and maintained in accordance with the printed instruc-
tions accompanying the water heater. The water heater shall/must be installed in such a manner that, if the tank or any
connection thereto should leak, the resulting flow of water will not cause damage to the area in which it is installed. The
water heater’s temperature and pressure relief valve must be piped to the nearest drain to avoid damage in the event the
valve is actuated. For detailed instructions read the manual accompanying the water heater and review drawings in the
manual.

C. WHAT THE MANUFACTURER WILL DO AND THE PERIOD OF COVERAGE.

1.

The Inner Tank.

If the inner tank leaks within the warranty period shown in the table at the top of this page after the

original installation, Manufacturer will furnish a new water heater of Manufacturer’s then prevailing comparable model.
If industry standards, regulatory changes, product improvements or product obsolescence prohibits Manufacturer from
furnishing an identical model replacement water heater under this warranty, the Owner will be furnished with a new
water heater of comparable capacity; however, the Owner will be charged for the additional value of the item(s) which
Manufacturer has incorporated in the replacement water heater. A prior authorization number must be obtained from
the Manufacturer before replacing the water heater. This warranty is limited to one replacement water heater at the
original installation site.

2.

Component Part.

If any component part other than the inner tank proves to Manufacturer’s satisfaction to be defec-

tive in material or workmanship within one (1) year, the Manufacturer will furnish the Owner with a replacement for the
defective part(s). This warranty is limited to one replacement component part for each original part.

3.

Return of Defective Water Heater and Component Parts.

Manufacturer reserves the right to examine the alleged

defect in the water heater or component part(s), and it will be the Owner’s obligation (See paragraph D.5) to return the
water heater and/or component part(s) to the Manufacturer.
a. When returning a water heater it must include all component parts and the data plate label.
b. When returning component part(s), they must be individually tagged and identified with the water heater’s product

number, model number, serial number, date of purchase and date of installation.

c. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. THIS

EXPRESS WARRANTY IS, WHERE PERMITTED BY LAW, IN LIEU OF AND EXCLUDES AND REPLACES ALL
OTHER CONDITIONS, WARRANTIES, GUARANTEES, REPRESENTATIONS, OBLIGATIONS OR LIABILITIES
OF THE MANUFACTURER OF ANY NATURE OR KIND, EXPRESS OR IMPLIED, HOWEVER ARISING
(WHETHER BY CONTRACT, CONDUCT, STATEMENT, STATUTE, NEGLIGENCE, PRINCIPLES OF MANUFAC-
TURER’S LIABILITY, OPERATION OF LAW OR OTHERWISE) WITH RESPECT TO THE UNIT OR ITS FITNESS
FOR A PARTICULAR PURPOSE, MERCHANTABILITY, INSTALLATION, OPERATION, REPAIR OR REPLACE-
MENT. THE MANUFACTURER EXPRESSLY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES. IN NO EVENT
WILL THE MANUFACTURER’S LIABILITIES EXCEED THE COST OF THE DEFECTIVE PART(S) OR UNIT.

D. WHAT THIS WARRANTY DOES NOT COVER.

1. The Unit must not be installed where water damage can result from a leak, while provision(s) shall be made for direct-

ing any water escaping from the Unit, to a properly operating drainpipe. As all units of this type may eventually leak,
you must protect against any potential water damage. The Manufacturer accepts no responsibility for such damage,
nor any incidental or consequential loss, nor damage(s) related thereto, suffered by the Owner of the Unit nor by any
third party.

2. Manufacturer shall not be liable under this warranty and this warranty shall be void and have no effect if the following

events occur:
a. The water heater or any of its component parts have been subject to misuse, alteration, neglect or accident; or
b. The water heater has not been installed in accordance with the applicable local plumbing and/or building code(s)

and/or regulations or in their absence, with the latest edition of the Natural Gas and Propane Installation Code,
and/or the Canadian Electrical Code; or

c. The water heater is not installed, operated and maintained in accordance with the Manufacturer’s instructions; or

See Rating Label Serial Number prefix for
Warranty Code.

Warranty Code: P R S T U V W Y

Warranty Years: 3 5 6 7 8 9 10 12

Summary of Contents for 4040SN-PDV

Page 1: ...s utility FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance Installation and service must be per formed by a qualified...

Page 2: ...2 This page intentionally left blank May be used for notes or to record other installation information...

Page 3: ...Relief Valve The Discharge Line Electrical Supply 14 Resettable Lockout 15 Installation Checklist 18 IV LIGHTING OPERATING INSTRUCTIONS 19 Lighting Instructions Robertshaw 19 First Lighting 20 Gas Con...

Page 4: ...ot followed This is the safety alert symbol This symbol alerts you to potential hazards that can kill or hurt you and others All safety messages will follow the safety alert symbol and either the word...

Page 5: ...dance with Massachusetts Plumbing and Fuel Gas Code 248 CMR Section 2 00 and 5 00 Check your phone listings for the local authorities having jurisdiction over your installation Safety Warning Flammabl...

Page 6: ...st be able to run from the water heater to the termination with a minimal length and number of elbows The venting system must comply with the requirements set forth in the venting section of this manu...

Page 7: ...or strapped to avoid moving during an earthquake Contact local utilities for code requirements in your area Gas Supply Gas Requirements Read the data plate to be sure the water heater is made for the...

Page 8: ...ndatory for the safe and efficient operation of this water heater and is an important factor in the life of the unit A Vent Kit included with this water heater consists of 1 Two 2 45 Vent Termination...

Page 9: ...cuttings and loose dirt Chamfer the end and apply primer to the fitting and pipe 2 Using a suitable grade of pipe cement apply a moder ate even coat inside the fitting Apply a liberal amount of cemen...

Page 10: ...t Vent Water Heater it is recommended that the location of the pipe terminations air intake and exhaust vent be determined Use the more restrictive Vent Termination Screen shown in Figure 5a when the...

Page 11: ...tion air inlet of any other appliance 7 G Minimum 305mm 1 ft distance between the top of the vent termination and the underside of a veranda porch or deck 8 The manufacturer recommends the vent termin...

Page 12: ...iented facing downward and the same direc tion 12 Figure 7 Side Wall Vent Termination SIDE WALL EXHAUST VENT TERMINAL INTAKE VENT TERMINAL 100mm 4 in MAX 203mm 8 in MIN 610mm 24 in MAX L C L C L C L C...

Page 13: ...y with piping that is suitable for potable drinkable water such as copper CPVC or poly butylene DO NOT use PVC water piping DO NOT use any pumps valves or fittings that are not compatible with potable...

Page 14: ...contain any valve between the relief valve and the end of the dis charge line Must terminate a maximum of 300mm 12 in Canada or 150mm 6 in U S A above the floor Must be capable of withstanding 121 C 2...

Page 15: ...e tank The electrical power may then be turned on Verify proper operation after servicing Note Always reference the wiring diagram for the correct electrical connections Resettable Lockout The gas con...

Page 16: ...JUSTMENT REMOVE DIAL FOR ACCESS INCREASE PRESSURE DECREASE PRESSURE GAS VALVE CONNECTOR GND QUICK CONNECTORS MAIN AND IGNITER PRESSURE SWITCH AND INDUCER 70 C 160 F MAX DIAL 60 C 140 F MAX DIAL Figure...

Page 17: ...GAS INLET 1 2 NPT TEMPERATURE ADJUSTMENT BUTTONS TEMPERATURE INDICATORS IGNITER AND FLAME PROBE ASSEMBLY COMBUSTION BLOWER AIR PRESSURE SWITCH HIGH LIMIT SWITCH TO POWER SUPPLY DISCONNECT AND OVERLOAD...

Page 18: ...ch the latest edition of Natural Gas and Propane Installation Code CAN CSA B149 1 Canada or National Fuel Gas Code ANSI Z223 1 NFPA 54 U S A 5 Horizontal piping slopes at an upward pitch of 3mm 1 8 in...

Page 19: ...cien qualifi Le fait de forcer la manette ou de la r parer peut d clencher une explosion ou un incendie D N utilisez pas cet appareil s il a t plong dans l eau m me partiellement Faites inspecter l ap...

Page 20: ...blower continues to be energized and a 30 second inter purge is undertaken 10 The control will attempt for ignition again If a flame can not be established after three attempts it will go into a soft...

Page 21: ...rature setting Valves for reducing point of use temperature by mixing hot and cold water are available Consult a licensed plumber or the local plumbing authority Should overheating occur or the gas su...

Page 22: ...Lighting Instructions White Rodgers 22...

Page 23: ...t ment buttons at the same time for one second One or two of the temperature indicators will light up After 30 seconds if no other buttons are pushed the control will go back to Sleep mode and both bu...

Page 24: ...ntTM System Error Codes and Troubleshooting Guide to diagnose the problem before attempting corrective action See also Resettable Lockout 24 WARNING Scald burns occur in under one second with 71 C 160...

Page 25: ...l sensed out of proper sequence 1 Insure flame sensor ceramic insulator is not cracked 2 Turn power off for 10 20 seconds and then on again to clear the error code 3 Replace the control Error 8 Error...

Page 26: ...int is 49 C 120 F Align the index bar on the thermostat with the desired water temper ature as shown in Figure 16 There is a hot water scald potential if the thermostat is set too high Note During low...

Page 27: ...e protecting the glass lined tank from corrosion and prolonging the life of the water heater Once the anode is depleted the tank will start to corrode eventu ally developing a leak Certain water condi...

Page 28: ...ck for a soft blue flame Leaking or damaged water and gas piping Presence of flammable or corrosive materials in the installation area Presence of combustible materials near the water heater Verify pr...

Page 29: ...nds for both domestic service hot water and space heating requirement The sizing and installation must be performed in accordance with good engineering prac tice such as ASHRAE Handbooks HRAI Hydronic...

Page 30: ...enting means at the highest point of the piping arrangement install an air bleed at the highest point of the plumbing arrangement 30 WATER HEATER 8in TO 12in MAX H O T OUTLET EXPANSION TANK OPTIONAL M...

Page 31: ...use of overheating check for overfiring insufficient air supply high ambient air temperature once activated high limit must be replaced 1 120VAC polarity reversed at 120VAC outlet receptacle 2 Defecti...

Page 32: ...optional 14 Combo Heating System Supply optional 15 Hot Water Outlet Nipple 16 Air Intake 17 Flexible Manifold Tube 18 Viewport 19 Manifold Door 20 Hot Surface Igniter 21 Sheet Metal Burner 22 Gas Ori...

Page 33: ...cturer will furnish the Owner with a replacement for the defective part s This warranty is limited to one replacement component part for each original part 3 Return of Defective Water Heater and Compo...

Page 34: ...rges for labour or other expenses incurred in the removal repair or replacement of the water heater or any component part s claimed to be defective or any expense incurred to remedy any defect in the...

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