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I) INTRODUCTION  . . . . . . . . . . . . . . . . . . . . . . . . . . .3

 Consumer 

Responsibilities 

3

  II) SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

 

Safety Warning (Flammable Vapours) 

4

 

Safety Warning (Scalding) 

4

 

Safety Warning (Carbon Monoxide) 

4

 

Relief Valve Requirements (T&P) 

4

  III) INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

 

Unpacking the Water Heater 

5

 Location 

5

 Venting 

7

 Vent 

connections

 

Offset vent pipe arrangement

 

High rise vent pipe arrangement

 

Vent Restricter Plate 

9

 Gas 

Connections 

10

 Gas 

Supply 

10

 Water 

Piping 

10

 

Temperature & Pressure Relief Valve 

10

 

The discharge line:

 

Closed system/Thermal expansion

 Installation 

Checklist 

11

  IV) OPERATING INSTRUCTIONS. . . . . . . . . . . . . . . .12

 Lighting 

instructions)

 

Special note on propane fuel:

 

Out of fuel

 Water 

Temperature 

Regulation 

13

 

Operating The Temperature Control System 

14

 

Water temperature adjustment

 

Operating modes and settings

 

Exposure to water

 Tampering
 

Status Light Code

  V) MAINTENANCE INSTRUCTIONS . . . . . . . . . . . . .14

 General 

Housekeeping 

14

 Tank 

14

 

Venting System Inspection 

14

 Gas 

Control 

14

 

Temperature & Pressure Relief Valve 

15

 Cathodic 

Protection 

15

 Burner 

Maintenance 

15

  VI) COMBO HEATING . . . . . . . . . . . . . . . . . . . . . . . . .16
  VII) TROUBLESHOOTING GUIDELINES  . . . . . . . . . .18

 

Status Light And Diagnostic 
Code Troubleshooting Chart 

20

 

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . .22

TABLE OF CONTENTS

RETAIN THESE INSTRUCTIONS IN A SAFE LOCATION FOR FUTURE REFERENCE

 

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Summary of Contents for 324334-001

Page 1: ...ormed by a qualified installer service agency or the gas utility WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage per son...

Page 2: ...lation Checklist 11 IV OPERATING INSTRUCTIONS 12 Lighting instructions Special note on propane fuel Out of fuel Water Temperature Regulation 13 Operating The Temperature Control System 14 Water temper...

Page 3: ...L MAY RESULT IN SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE THOROUGHLY READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE YOU ATTEMPT TO INSTALL OPERATE OR MAINTAIN THIS HEATER Installation and service requ...

Page 4: ...emperatures exceed 52 C 125 F Use mixing valvess also known as mixing valves in the hot water system to reduce the risk of scalding at point of use such as lavatories sinks and bathing facilities Such...

Page 5: ...in in such a manner that it cannot damage the building furniture floor cover ing adjacent areas lower floors of the structure or other property subject to water damage This is particularly important i...

Page 6: ...RELIEF VALVE OVERFLOW WATER SUPPLY TO METER FLOOR DRAIN Figure 2B Installation Options THERMOPILE CONNECTOR PILOT THERMOPILE ASSEMBLY SCREW RETAINER CLIP WHITE WIRE MANIFOLD COMPONENT BLOCK MANIFOLD D...

Page 7: ...uction and obtained locally CAUTION Cut edges of corrugated flex pipe are extremely sharp Wear gloves when handling Vent connections After the location for the vent terminal has been selected as outli...

Page 8: ...the bend in the pipe 4 Use metal hangers to keep vent pipe level or with a slope upward from the heater to terminal Figure 3F Bend the 80mm 3 1 8 in and 152mm 6 in corrugated pipe all together toward...

Page 9: ...arrangement B Do not combine condition 1 3K with condition 2 3L in the same installation High rise vent pipe arrangement TO BOTTOM OF HEATER WALL THICKNESS 254mm 10 in REF D H Figure 3M When the heig...

Page 10: ...ter heater is made for the type of gas you will be using in your home This information will be found on the data plate located above the gas control valve If the information does not agree with the ty...

Page 11: ...TER TO MAKE SURE THE HEATER IS FILLED OPEN A HOT WATER TAP UNTIL A FULL FLOW OF WATER IS VISIBLE WITH NO AIR ESCAPING Closed system Thermal expansion As water is heated it expands thermal expansion In...

Page 12: ...re knob to OFF and call a qualified service technician or your gas supplier DANGER Hotter water increases the risk of scald injury Consult the instruction manual before changing temperature Refer to t...

Page 13: ...hot water scald potential if the thermostat is set too high Note Temperatures shown on the gas control valve thermo stat are approximates The actual temperature of the heated water may vary Important...

Page 14: ...tage Low 4 Flashes Indicates Overheat Failure 5 Flashes Indicates Sensor Failure 7 Flashes Indicates Electronic Control Failure 8 Flashes See Status Light and Diagnostic Code Troubleshooting Chart V M...

Page 15: ...8 in to 12mm 1 2 in of anode diameter left The surface may be rough full of pits and crevices but this is normal If there is less than approximately 10mm 3 8 in diameter left the anode needs to be rep...

Page 16: ...used for boiler treatment into the potable water used for space heating 5 If the space heating water system requires water with temperatures in excess of 60 C 140 F a mixing valve or other means must...

Page 17: ...This page intentionally left blank May be used for notes or to record other installation information 17...

Page 18: ...orrect 5 Replace thermopile 6 Locate source and correct 7 Replace gas control thermostat 8 Replace igniter or pilot assembly 9 Check with gas utility company HIGH OPERATION COSTS 1 Thermostat set too...

Page 19: ...Heater installed in a confined area 1 Provide ventilation to water heater Check flue way flue baffle burner 2 Clean locate source and correct 3 Provide fresh air ventilation SMOKING AND CARBON FORMATI...

Page 20: ...ait 10 minutes for the Thermopile to cool then attempt to relight Pilot by following the lighting instructions on the water heater s label Until the Thermopile reaches its normal operating temperature...

Page 21: ...e minute Remove the outer door Look through the sight glass for a pilot flame If a pilot flame is observed with the gas control valve thermostat knob set to the OFF position the pilot valve is stuck o...

Page 22: ...e water heater s Model Number SKU Serial Number date of purchase and date of installation c THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF THIS EXPRESS WARRANTY IS WHER...

Page 23: ...cy beyond the control of the Manufacturer or s The water heater is installed in a closed system without adequate provision for thermal expansion 3 Except when speci cally prohibited by the applicable...

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