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Joerns Lifting and Repositioning

HPL402 Hoyer Power Patient Lift

© 2015 Joerns Healthcare • 000-3558 RevD • 15-2003

Lifter Maintenance Checklist

Only qualified persons should service and repair Hoyer lifters. Regular maintenance of lifters and accessories is 
necessary to assure proper and safe operation. Read and observe the following recommended instructions.

Item

Initially

Before 
each use

Bi-Monthly

Base and Wheels

Base is even and level (all four wheels are on the floor)

Wheel bolts are tight

Wheels swivel and roll easily

Base Adjustment

Base locks securely, all parts are present

Base opens and closes smoothly

Check spreader lock and all hardware for wear

Mast

Mast fully engaged and locked into mast sleeve

Inspect for bends or deflections

Inspect all bolts and nuts for wear and tightness

Boom

Inspect all bolts and nuts for wear and tightness

Inspect to ensure the boom is centered between the base legs

Cradle

Check hanger post for wear or damage. Replace post if wear exceeds 1/16".

Check sling attachments for wear or deflection

Slings and Hardware

Check metal parts for wear or damage

Check all nuts, bolts and screws for wear and tightness

Check slings and web straps for wear or damage

Lubrication

Oil all pivot joints, including:

Top of mast where boom attaches

Top and bottom of actuator mounting

Pump handle hinge

Use a light grease to lubricate base adjustment lock plate and  
all rotating hardware.

 

Wheel and swivel bearings

Cleaning*

Use mild soap to clean; dry thoroughly.

Apply auto or appliance wax

Keep painted surfaces clean from oil

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*  Do not wash under water pressure.

Summary of Contents for HPL402 Hoyer

Page 1: ...User Manual Joerns Lifting and Repositioning HPL402 Hoyer Power Patient Lift To avoid injury read user s manual before using ...

Page 2: ... center may wear prematurely Warn cradle parts could fail resulting in injury to resident caregiver Hanger post should protrude cradle center by 1 16th inch Figure 1 1 Carefully unpack lifter in the following order a Remove the outside top of the box b Remove the three inside top fillers from the box NOTE Be careful with the center filler it contains the electronics c Remove base and adjustment ha...

Page 3: ...er Post is flush or recessed excessive wear may have occurred Worn cradle parts could fail resulting in serious injury or death to patient and or caregiver Remove from service and replace worn parts immediately Handset Battery Pack Wire Clips 2 Opposite Side Lock Nut 4 Boom Mast Lock Bolt Shoulder Bolt 4 Power Cord Actuator Washer 4 Caster Wheel Hanger Post Thrust Washer Mast Screw Cntrol Box Mtg ...

Page 4: ...ustic battery alarm at about 50 battery capacity 0 LCD Display Troubleshooting Power Unit Symptom Possible Cause Action Power indicator does not light up Not connected to mains The fuse has blown Control box defective Connect to mains Replace fuse if the system is prepared for external fuse replacement or send the system for repair Send control box for repair Power indicator lights up but actuator...

Page 5: ...he control box must always be noted If the cycle has been exceeded the control box could overheat and become damaged Unless otherwise specified on the label the duty cycle is maximum 10 or six 6 min hour of continuous operation Emergency stop button should be pushed in when not in use for an extended period of time the LCD Display will trickle down the battery Note Power lifter will not be operabl...

Page 6: ...rd old unusable slings Note Do not use any other manufacturer s sling with the HPL402 Lifter Note Do not use Hoyer slings with any other manufacturer s lift Patient Size Guide A B Weight inch cm inch cm lbs kg Large 28 70 19 47 198 400 90 191 Medium 24 61 19 47 99 210 45 95 Small 18 46 15 38 55 110 25 50 Patient s weight to sling size information is an approximation only Patient can be raised 4 hi...

Page 7: ...ked into mast sleeve Inspect for bends or deflections Inspect all bolts and nuts for wear and tightness Boom Inspect all bolts and nuts for wear and tightness Inspect to ensure the boom is centered between the base legs Cradle Check hanger post for wear or damage Replace post if wear exceeds 1 16 Check sling attachments for wear or deflection Slings and Hardware Check metal parts for wear or damag...

Page 8: ...structions is not covered Any alteration modification or repair unless performed by or authorized in writing by Joerns Healthcare will void this warranty This warranty applies in the USA only Check with your supplier to find out if international warranties apply Parts Hoyer Classics Lifts contain various parts that wear from normal use These parts such as rubber parts plastic parts and painted sur...

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