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Joerns Lifting and Repositioning
HPL402 Hoyer Power Patient Lift
© 2015 Joerns Healthcare • 000-3558 RevD • 15-2003
5/2007_Page 2 of 8
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Table of Contents
Assembly ..................................................................................................................................................... 2
Specifications ............................................................................................................................................. 4
Troubleshooting Power Unit .................................................................................................................... 4
Operation .................................................................................................................................................... 5
Hoyer 4-Point Sling Information ............................................................................................................. 6
Lifter Maintenance Checklist ................................................................................................................... 7
Warranty ...................................................................................................................................................... 8
This manual contains important safety and
maintenance instructions. Please read it carefully
before using your patient lifter and refer to it as
often as needed for safe and efficient use.
If you have any questions regarding the safe use
and/or assembly, maintenance or specifications of
your patient lifter, you should call Joerns Healthcare
toll-free at 800.826.0270.
For service and repair, remember your authorized
Hoyer dealer is able to provide the assistance
you need. Save this manual for future reference.
For non-homecare lifters, your maintenance
department should keep this manual.
Caution:
For patient use, refer to the separate
manual, “How to Use a Patient Lifter.” If you did not
receive a copy or need additional copies, contact
Joerns Healthcare at 800.826.0270.
Assembly
For Installation of the HPL-P Power Conversion
Kit on Hoyer Lifters
Recommended Tools: 3/4" and 1/2" wrench, 3/16"
hex wrench
Warning:
All shoulder bolts must engage through
the bracket on both sides. If bolt is not fully
engaged, misalignment and premature failure may
result. Worn parts could fail, resulting in injury to
patient/caregiver (Figure 1, page 3).
Warning:
The large thrust washer must be inserted
on the cradle hanger post (Figure 2). If washer is
not present, the cradle hanger post and cradle
center may wear prematurely. Warn cradle parts
could fail, resulting in injury to resident/caregiver.
Hanger post should protrude cradle center by
1/16th inch (Figure 1).
1. Carefully unpack lifter in the following order:
a. Remove the outside top of the box.
b. Remove the three inside top fillers from the
box.
NOTE:
Be careful with the center filler, it
contains the electronics.
c. Remove base and adjustment handle from
the box.
d. Remove bottom filler from the box.
e. Remove cradle and mast assembly from
the box.
2. Apply a thin layer for grease to all bolts.
3. Place base of lifter on a hard even surface with
the wheels contacting the surface. Insert the
mast in sleeve of base making sure that it is
fully engaged. Tighten the mask lock bolt
(Figure 2). Keep mast locked at all times except
while storing.
4. Place adjustment handle into socket as shown
(Figure 2). Pull adjustment handle back to unlock.
Handle can be moved to the right to widen the
base or to the left to narrow the base.
5. Remove boom from filler and attach to top of
mast with hardware as shown (Figure 2).
6. Remove actuator from filler and attach top of
actuator to mast and bottom to boom with
hardware (Figure 2).
7. Attach cradle to the end of boom with cap
and hardware (Figure 2). Pull vinyl boot over
connection, make sure middle rib is over
hardware.
8. Attach the power unit control box to bracket
on back of mast using 1/8" hex wrench. Attach
battery pack to control box and bracket. Route
actuator cable along mast and secure with clips
provided. (Make sure to leave approximately
8-inches of cable prior to the top clip, to allow
for maximum lifter articulation.) Plug cords in
proper outlets, pressing firmly into place (Figure
5.1)
9. Raise boom to highest position, pull vinyl boot
over bolted connection.
