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Joerns Lifting and Repositioning
HPL402 Hoyer Power Patient Lift

© 2015 Joerns Healthcare • 000-3558 RevD • 15-2003

4/2007_Page 4 of 8

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Specifications

Maximum capacity: ....................................................................................................................................................... 400 lbs.
Lifter weight ............................................................................................................................................ 93 lbs out of carton
Overall length .................................................................................................................................... 44 3/4 inches (114 cm)
Base clearance ............................................................................... 4 7/8 inces (12 cm) with three inch diameter wheels
Width of base, closed ......................................................................................... 24 inches (61 cm) without wheel swivel
Width of base, open ...................................................................................39 1/2 inches (100 cm) without wheel swivel
Length of base ............................................................................................... 43.6 inches (111 cm) without wheel swivel
Height of boom at lowest articulation .................................. 30 1/2 inches (77 cm) with three inch diameter wheels 
Height of boom at highest articulation ..................................... 78 inches (198 cm) with three inch diameter wheels
Height of mast overall in base .............................................. 50 3/4 inches (129 cm) with three inch diameter wheels
Boom articulation radius ....................................................................................................................... 31.4 inches (80 cm) 
Chair (20 inch wide) access .................................................................... 24 1/2 inches (CSP horizontal to center tube)
Beechwood powder coat finish

The following features are found on the Power Unit:

•  Battery: 2-12V Rechargeable Sealed 

•  Charger Input 120V AC

•  Charger Output 24V DC  

•  1 Speed Operation

•  Emergency Down 

•  Emergency Mechanical down

•  Soft Stop 

•  Emergency Stop

• 

LCD Display for Battery Capacity Indication

• 

Acoustic battery alarm at about 50% battery capacity (0% LCD Display)

Troubleshooting, Power Unit

Symptom

Possible Cause

Action

Power indicator does 
not light up

• 

Not connected to mains

• 

The fuse has blown 

• 

Control box defective

• 

Connect to mains

• 

Replace fuse, if the system is prepared for external 
fuse replacement or send the system for repair

• 

Send control box for repair

Power indicator lights up 
but actuator does not 
run. Relays in control box 
are heard clicking.

• 

Actuator plug not 
pushed into control box 
properly

• 

Actuator defective

• 

Control box defective

• 

Push actuator plug into control box properly. 

• 

Replace actuator

• 

Replace the control box

Power indicator lights up 
but actuator does not 
run. No relay noise heard 
from the control box.

• 

Control box defective

• 

Handset defective

• 

Send control box for repair

• 

Send handset for repair

Control box completely 
dead on battery and no 
relay clicking heard.

• 

Battery completely flat

• 

Battery defective

• 

Charge battery

• 

Replace battery

Actuator does not run 
on battery, but relay 
clicking heard.

• 

Actuator plug not 
pushed into control box

• 

Actuator defective

• 

Control box defective

• 

Push actuator plug properly into control box 

• 

Replace actuator

• 

Replace control box

Control box okay apart 
from one direction on 
one channel

• 

Handset defective

• 

Control box defective

• 

Send handset for repair

• 

Send control box for repair

Summary of Contents for HPL402 Hoyer

Page 1: ...User Manual Joerns Lifting and Repositioning HPL402 Hoyer Power Patient Lift To avoid injury read user s manual before using ...

Page 2: ... center may wear prematurely Warn cradle parts could fail resulting in injury to resident caregiver Hanger post should protrude cradle center by 1 16th inch Figure 1 1 Carefully unpack lifter in the following order a Remove the outside top of the box b Remove the three inside top fillers from the box NOTE Be careful with the center filler it contains the electronics c Remove base and adjustment ha...

Page 3: ...er Post is flush or recessed excessive wear may have occurred Worn cradle parts could fail resulting in serious injury or death to patient and or caregiver Remove from service and replace worn parts immediately Handset Battery Pack Wire Clips 2 Opposite Side Lock Nut 4 Boom Mast Lock Bolt Shoulder Bolt 4 Power Cord Actuator Washer 4 Caster Wheel Hanger Post Thrust Washer Mast Screw Cntrol Box Mtg ...

Page 4: ...ustic battery alarm at about 50 battery capacity 0 LCD Display Troubleshooting Power Unit Symptom Possible Cause Action Power indicator does not light up Not connected to mains The fuse has blown Control box defective Connect to mains Replace fuse if the system is prepared for external fuse replacement or send the system for repair Send control box for repair Power indicator lights up but actuator...

Page 5: ...he control box must always be noted If the cycle has been exceeded the control box could overheat and become damaged Unless otherwise specified on the label the duty cycle is maximum 10 or six 6 min hour of continuous operation Emergency stop button should be pushed in when not in use for an extended period of time the LCD Display will trickle down the battery Note Power lifter will not be operabl...

Page 6: ...rd old unusable slings Note Do not use any other manufacturer s sling with the HPL402 Lifter Note Do not use Hoyer slings with any other manufacturer s lift Patient Size Guide A B Weight inch cm inch cm lbs kg Large 28 70 19 47 198 400 90 191 Medium 24 61 19 47 99 210 45 95 Small 18 46 15 38 55 110 25 50 Patient s weight to sling size information is an approximation only Patient can be raised 4 hi...

Page 7: ...ked into mast sleeve Inspect for bends or deflections Inspect all bolts and nuts for wear and tightness Boom Inspect all bolts and nuts for wear and tightness Inspect to ensure the boom is centered between the base legs Cradle Check hanger post for wear or damage Replace post if wear exceeds 1 16 Check sling attachments for wear or deflection Slings and Hardware Check metal parts for wear or damag...

Page 8: ...structions is not covered Any alteration modification or repair unless performed by or authorized in writing by Joerns Healthcare will void this warranty This warranty applies in the USA only Check with your supplier to find out if international warranties apply Parts Hoyer Classics Lifts contain various parts that wear from normal use These parts such as rubber parts plastic parts and painted sur...

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