JLG Skytrak 10042 Operation & Safety Manual Download Page 10

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Table of Contents

31200749

Section 7 - Lubrication and Maintenance

7.1 Introduction.......................................................................... 7-1

Clothing and Safety Gear ............................................... 7-1

7.2 General Maintenance Instructions....................................... 7-2
7.3 Service and Maintenance Schedule.................................... 7-3

10 & 1st 50 Hour Maintenance Schedule ....................... 7-3
50, 250 & 1st 500 Hour Maintenance Schedule ............. 7-4
500 & 1000 Hour Maintenance Schedule....................... 7-5
1500 & 2000 Hour Maintenance Schedule..................... 7-6

7.4 Lubrication Schedules ......................................................... 7-7

50 Hour Lubrication Schedule ........................................ 7-7
250 Hour Lubrication Schedule ...................................... 7-9
1000 Hour Lubrication Schedule .................................. 7-11

7.5 Operator Maintenance Instructions ................................... 7-12

Section 8 - Additional Checks

8.1 Stabil-Trak (6042, 8042, 10042 & 10054) ........................... 8-1
8.2 Boom/Outrigger Interlock (10054) ....................................... 8-2

Section 9 - Specifications

9.1 Product Specifications......................................................... 9-1

Fluids .............................................................................. 9-1
Capacities....................................................................... 9-3
Tires................................................................................ 9-4
Performance ................................................................... 9-5
Dimensions..................................................................... 9-6

Index

Inspection, Maintenance and Repair Log

Summary of Contents for Skytrak 10042

Page 1: ...rporation Company Models 6036 6042 8042 10042 10054 6036 6042 S N 0160045066 After including 0160042742 0160042747 0160042755 8042 10042 10054 S N 0160045250 After including 0160042754 0160042762 0160042877 0160042911 0160043185 0160043220 0160043244 excluding 0160045255 31200749 Original March 30 2012 ...

Page 2: ...lead compounds chemical known to the State of California to cause cancer and reproductive harm WASH HANDS AFTER HANDLING CALIFORNIA PROPOSITION 65 EXHAUST WARNING Diesel Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm ...

Page 3: ...Revision Log a 31200749 Revision Log REVISION LOG March 30 2012 A Original Issue of Manual ...

Page 4: ...A requires training per OSHA 1910 178 Operators of this equipment must possess a valid applicable driver s license be in good physical and mental condition have normal reflexes and reaction time good vision and depth perception and normal hearing Operator must not be using medication which could impair abilities nor be under the influence of alcohol or any other intoxicant during the work shift In...

Page 5: ...y in all instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product FOR Accident Reporting and Product Safety Publications Current Owner Updates Questions Regarding Product Applications and Safety Standards and Regulations Compliance Information Questions Regarding Product Modifica...

Page 6: ...licable compliance standard Machine Configuration Two configurations of each machine are included in this manual Determine if machine is equipped with Ultra Low Sulfur Fuel Decal 1 as indicated below If equipped with the Ultra Low Sulfur decal all specific references to this machine configuration will be referred to as Ultra Low Sulfur ULS from this point forward If not equipped with the Ultra Low...

Page 7: ... 2 Electrical Hazards 1 2 Tip Over Hazard 1 3 Travel Hazard 1 6 Load Falling Hazard 1 7 Lifting Personnel 1 8 Driving Hazards on Slopes 1 9 Pinch Points and Crush Hazards 1 10 Fall Hazard 1 12 Chemical Hazards 1 13 Section 2 Pre Operation and Inspection 2 1 Pre Operation Check and Inspection 2 1 2 2 Safety Decals 2 3 ANSI if equipped 2 3 ISO if equipped 2 6 2 3 Walk Around Inspection 2 10 2 4 Warm...

Page 8: ...e Change 3 15 3 4 Stabil Trak System 6042 8042 10042 10054 3 16 Free Pivot Mode 3 16 Slow Pivot Mode 3 16 Locked Mode 3 16 3 5 Boom Outrigger Interlock System 10054 3 17 Extend Interlock Mode 3 17 Outrigger Interlock Mode 3 17 3 6 Operator Seat 3 18 Adjustments 3 18 Seat Belt 3 19 3 7 Boom Angle and Extension Indicators 3 20 Section 4 Operation 4 1 Engine 4 1 Starting the Engine 4 1 Battery Booste...

Page 9: ...3 5 5 Use of the Capacity Chart 5 4 Capacity Indicator Locations 5 4 Sample Capacity Chart 5 6 Example 5 8 5 6 Attachment Installation 5 10 Hydraulic Operated Attachment 5 12 5 7 Adjusting Moving Forks 5 13 5 8 Attachment Operation 5 14 Carriage w Forks 5 15 Side Tilt Carriage 5 16 Swing Carriage 5 18 Dual Fork Positioning Carriage 5 20 Mast Carriage 5 22 Fork Mounted Hook 5 24 Fork Extension 5 26...

Page 10: ...chedules 7 7 50 Hour Lubrication Schedule 7 7 250 Hour Lubrication Schedule 7 9 1000 Hour Lubrication Schedule 7 11 7 5 Operator Maintenance Instructions 7 12 Fuel System 7 12 Air Intake System 7 14 Engine Oil 7 18 Hydraulic Oil 7 19 Tires 7 20 Transmission Oil 7 23 Engine Cooling System 7 24 Battery 7 26 Section 8 Additional Checks 8 1 Stabil Trak 6042 8042 10042 10054 8 1 8 2 Boom Outrigger Inte...

Page 11: ...ndicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentiality hazardous situation which if not avoided may result in minor or moderate injury 1 2 GENERAL PRECAUTIONS WARNING Before operation read and understand this manual Failure to comply with the safety precautions listed in this manual could result in machine damage pro...

Page 12: ...ectrical current NEVER operate the telehandler in an area where overhead power lines overhead or underground cables or other power sources may exist without ensuring the appropriate power or utility company de energizes the lines Always check for power lines before raising the boom Follow employer local and governmental regulations for clearance from powerlines OW0040 10 FT 3 M ...

Page 13: ...elehandler Understand how to properly use the capacity charts located in cab DO NOT exceed rated lift capacity Be sure that the ground conditions are able to support the machine DO NOT raise boom unless frame is level 0 degrees unless otherwise noted on capacity chart DO NOT level machine with boom attachment above 4 ft 1 2 m AUS DO NOT level machine with load more than 11 8 in 300 mm above ground...

Page 14: ...fications for proper fill ratio and pressure requirements for tires equipped with ballast Always wear the seat belt Keep head arms hands legs and all other body parts inside operator s cab at all times If the telehandler starts to tip over DO NOT JUMP BRACE YOURSELF and STAY WITH THE MACHINE KEEP YOUR SEAT BELT FASTENED HOLD ON FIRMLY LEAN AWAY FROM THE POINT OF IMPACT OH2291 OH20911 OH2221 ...

Page 15: ...o swing and cause dangerous side loads even with tag lines DO NOT attempt to use telehandler frame leveling to compensate for load swing Keep heavy part of load closest to attachment Never drag the load lift vertically When driving with a suspended load Start travel turn and stop slowly to prevent load from swinging DO NOT extend boom DO NOT raise the load more than 11 8 in 300 mm above ground sur...

Page 16: ...k out for and avoid other personnel machinery and vehicles in the area Use a spotter if you DO NOT have a clear view Before moving be sure of a clear path and sound horn When driving retract boom and keep boom attachment as low as possible while maintaining visibility of mirrors and maximum visibility of path of travel Always look in the direction of travel Always check boom clearances carefully b...

Page 17: ...Safety Practices 1 7 31200749 Load Falling Hazard Never suspend load from forks or other parts of carriage DO NOT burn or drill holes in fork s Forks must be centered under load and spaced apart as far as possible OW0130 ...

Page 18: ...actices 1 8 31200749 Lifting Personnel When lifting personnel USE ONLY an approved personnel work platform with proper capacity chart displayed in the cab DO NOT drive machine from cab when personnel are in platform OW0170 OW0190 ...

Page 19: ... to the appropriate capacity chart To avoid overspeeding the engine and drivetrain when driving down slopes downshift to a lower gear and use the service brake as necessary to maintain a slow speed DO NOT shift into neutral and coast downhill Avoid excessively steep slopes or unstable surfaces To avoid tip over DO NOT drive across excessively steep slopes under any circumstances Avoid turning on a...

Page 20: ...Pinch Points and Crush Hazards Stay clear of pinch points and rotating parts on the telehandler Stay clear of moving parts while engine is running Keep clear of steering tires and frame or other objects Keep clear from under boom OW0210 OW0220 OW0230 ...

Page 21: ...afety Practices 1 11 31200749 Keep clear of boom holes Keep arms and hands clear of attachment tilt cylinder Keep hands and fingers clear of carriage and forks Keep others away while operating OW0240 OW0250 OW0260 OW0960 ...

Page 22: ... maintain 3 point contact when mounting or dismounting Never grab control levers or steering wheel when mounting or dismounting the machine DO NOT get off the machine until the shutdown procedure on page 4 3 has been performed DO NOT carry riders Riders could fall off machine causing death or serious injury OW0280 OW0290 ...

Page 23: ... Flammable Fuel DO NOT fill the fuel tank or service the fuel system near an open flame sparks or smoking materials Engine fuel is flammable and can cause a fire and or explosion Hydraulic Fluid DO NOT attempt to repair or tighten any hydraulic hoses or fittings while the engine is running or when the hydraulic system is under pressure Stop engine and relieve trapped pressure Fluid in the hydrauli...

Page 24: ...Section 1 General Safety Practices 1 14 31200749 This Page Intentionally Left Blank ...

Page 25: ...ety Manuals Operation Safety Manual and AEM Safety Manual ANSI only are located in cab manual holder 5 Walk Around Inspection See page 2 10 for details 6 Fluid Levels Check fluids including fuel hydraulic oil engine oil transmission fluid and coolant When adding fluids refer to Section 7 Lubrication and Maintenance and Section 9 Specifications to determine proper type and intervals Before removing...

Page 26: ... see page 2 12 of all systems in an area free of overhead and ground level obstructions See Section 3 Controls and Indicators for more specific operating instructions WARNING If telehandler does not operate properly immediately bring machine to a stop lower boom and attachment to ground and stop the engine Determine cause and correct before continued use ...

Page 27: ...riggers on surfaces able to support loaded machine 4107971B 4107971 10042 10054 LOWERING BOOM OR FALLING LOAD could cause death or serious injury WARNING Keep others away while operating 1706850B 1706850 1706306A TIPOVER could result in death or serious injury WARNING DO NOT drive with boom raised DO NOT raise boom unless frame is level MAINTAIN proper tire pressure 1706306 1706299A CONTACTING POW...

Page 28: ...y WARNING No riders 1706768A 1706768 4110226 4110226 1701640 1701640 ROTATING PARTS could crush or cut causing death or serious injury WARNING Keep clear of rotating parts 1706301B 1706301 1706298 FALLING OFF ATTACHMENT could result in death or serious injury WARNING DO NOT TRAVEL with personnel in work platform Lift or lower personnel only in a JLG approved work platform 1706298B 1001143904 IF EQ...

Page 29: ...109598 6042 1001129510 8042 1001129509 10042 1001129508 10054 4110217 2 2 2 2 2 Sky Trak 8042 2 4110226 4110226 1706300 1706300C ROTATING PARTS could crush or cut causing death or serious injury WARNING Keep clear of rotating parts 1706301B 1706301 1001143904 IF EQUIPPED FOR ULS 6036 6042 1001109596 IF EQUIPPED FOR LS 6036 6042 4110339 Sky Trak 10 50 250 1000 50 2000 P 500 1500 500 LB FT Nm E VIEW...

Page 30: ...PALM 005413 91404299 4107462 4105621 REV D 4107462 1001110282 1001110282 1001092877 1706288 3m 1706284B 1706284 1001129767 1706279 10042 10054 1706279A 1001110282 ULTRA LOW SULFUR DIESEL FUEL ONLY S 15 mg kg 1001125387 A 1001125387 IF EQUIPPED FOR ULS VIEW INSIDE CAB CAPACITY CHARTS ...

Page 31: ...01143852 IF EQUIPPED FOR LS 10 0 10 20 30 40 5 0 6 0 70 80 4105262 4107442 4110226 4110226 1706282 1706282C 1701640 1701640 1001092878 1706285 1001143904 IF EQUIPPED FOR ULS 8042 10042 10054 1001109596 IF EQUIPPED FOR LS 8042 10042 10054 4110339 Sky Trak 10 50 250 1000 50 2000 P 500 1500 500 LB FT Nm VIEW A A 6036 VIEW C C A A B B C C VIEW B B VIEW A A 6042 8042 10042 10054 ...

Page 32: ... 5 GPM 9 5 lpm MAX 1001109053 REV A 1001109053 1001139578 4110226 4110226 1706098 1706098 B 1706285 1001143904 IF EQUIPPED FOR ULS 6036 6042 1001109596 IF EQUIPPED FOR LS 6036 6042 4110339 Sky Trak 10 50 250 1000 50 2000 P 500 1500 500 LB FT Nm 1001109597 6036 1001109598 6042 1001129510 8042 1001129509 10042 1001129508 10054 4110217 2 2 2 2 2 Sky Trak 8042 2 E VIEW E E VIEW D D D E D VIEW F F IF E...

Page 33: ...Section 2 Pre Operation and Inspection 2 9 31200749 This Page Intentionally Left Blank ...

Page 34: ...s in addition to any other criteria mentioned Inspect all structural members including attachment for cracks excessive corrosion and other damage 1 Boom Sections and Lift Tilt Extend Retract Compensating Slave Cylinders Check front top side and rear wear pads for presence of grease Pivot pins secure hydraulic hoses undamaged not leaking 2 Left Outrigger 10042 10054 Pins secure hydraulic hoses and ...

Page 35: ... Compartment Drive belts check condition and replace as required Engine mounts See inspection note Battery cables tight no visible damage or corrosion Engine access doors closed and properly secured 10 Air Cleaner Air cleaner element condition indicator check for clogged condition Replace element as required 11 Rear Axle Steer cylinders undamaged not leaking pivot pins secure hydraulic hoses undam...

Page 36: ...onal check 1 Service brake and parking brake operation 2 Forward and reverse travel 3 Each gear 4 Steering in both directions with engine at low idle steering lock to lock will not be reached Check in each steering mode 5 Horn and back up alarm Must be audible from inside operators cab with engine running 6 All joystick functions operate smoothly and correctly 7 Perform any additional checks descr...

Page 37: ... operate telehandler unless the overhead guard cab structure and right side glass or screen are in good condition Any modification to this machine must be approved by JLG to assure compliance with ROPS FOPS certification for this cab machine configuration If the overhead guard or cab structure is damaged the CAB CANNOT BE REPAIRED It must be REPLACED ...

Page 38: ...d Cab Door Window if equipped Cab door 1 must be closed during operation During operation the cab door window 2 must either be latched open or closed Open the cab door window and secure it in the latch 3 Press latch release button inside the cab or pull on lever 4 outside the cab to unlatch the window OH4281 2 3 4 1 ...

Page 39: ...ol functions Note The manufacturer has no direct control over machine application and operation The user and operator are responsible for conforming with good safety practices NOTICE EQUIPMENT DAMAGE When a red light illuminates immediately bring machine to a stop lower boom and attachment to ground and stop the engine Determine cause and correct before continued use ...

Page 40: ...ame Level and Attachment Tilt Joystick See page 3 11 8 Outrigger Switches 10042 10054 See page 3 13 9 Auxiliary Hydraulic Joystick See page 3 12 10 Accelerator Pedal Pressing down the pedal increases engine and hydraulic speed Accelerator pedal also used to activate Cummins ECM diagnostic system See Service Manual for details 11 Service Brake Pedal The further the pedal is depressed the slower the...

Page 41: ...Switch if equipped Three position switch Push bottom of switch to operate wiper at high speed Move switch to middle position to operate wiper at low speed Push top of switch to turn off wiper 6 Skylight Wiper Switch if equipped On Off switch 7 Windshield and Skylight Washer Switch if equipped Push and hold bottom of switch to activate washer 8 Steer Select Switch Three positions 4 wheel circle ste...

Page 42: ...s are activated 6 Turn Signal Indicator if equipped Illuminates and flashes while turn signals or hazard lights are activated 7 Hydraulic Oil Temperature Indicator Illuminates when hydraulic oil temperature is too high Stop and idle engine allowing time for cooling If light remains on shut down engine 8 Stabil Trak Indicator 6042 8042 10042 10054 Illuminates when Stabil Trak system has been activa...

Page 43: ... Displays engine speed in revolutions per minute 12 Engine Coolant Temperature and Fault Codes a Engine Coolant Temperature Normally shown Displays engine coolant temperature b Fault Codes Replaces the engine coolant temperature Displays fault codes of engine and machine systems 13 Battery Voltage and Operating Hours Display alternates between the two items a Battery Voltage Displays voltage suppl...

Page 44: ... Position 1 Voltage available for all electrical functions Wait to start engine until engine pre heat indicator light goes out Position P Engine run Position 2 Engine start In the event the engine does not start rotate key to position 0 then back to position 2 to re engage the starter OH4740 0 1 P 2 ...

Page 45: ...With switch in ON position and boom angles greater than 40 locked mode of Stabil Trak system is activated See page 3 16 Parking Procedure 1 Using service brake stop telehandler in an appropriate parking area 2 Follow Shut Down Procedure on page 4 3 WARNING MACHINE ROLL AWAY HAZARD Always move park brake switch to ON position lower boom to ground and stop engine before leaving cab WARNING CRUSH HAZ...

Page 46: ...ly sound Drive in reverse and turn only at slow rates of speed Do not increase engine speed with the transmission in forward or reverse and the service brake depressed in an attempt to get quicker hydraulic performances This could cause unexpected machine movement 6042 8042 10042 10054 Only With lever in neutral and boom angles greater than 40 locked mode of Stabil Trak system is activated See pag...

Page 47: ...nsmission control lever Twist hand grip to select gear Select the appropriate gear for the task being performed Use a lower gear when transporting a load Use a higher gear only when driving unloaded for longer distances Slow down prior to downshifting Do not downshift more than one gear at a time OH4760 1st 2nd 3rd 4th 2 ...

Page 48: ...ds upon the amount of joystick travel in corresponding direction Increasing engine speed will also increase function speed For two simultaneous boom functions move the joystick between quadrants For example moving the joystick forward and to the left will lower and retract boom simultaneously WARNING TIP OVER CRUSH HAZARD Rapid jerky operation of controls will cause rapid jerky movement of the loa...

Page 49: ...to determine whether the telehandler frame is level Attachment Tilt Move the joystick forward to tilt down move the joystick back to tilt up WARNING TIP OVER HAZARD Always move boom as low as possible while allowing for best visibility of right hand mirror before leveling frame Attempting to level machine with boom raised could cause it to tip over WARNING TIP OVER CRUSH HAZARD Rapid jerky operati...

Page 50: ...12 31200749 Auxiliary Hydraulic Joystick The auxiliary hydraulic joystick 1 controls function of attachments that require hydraulic supply for operation See Section 5 Attachments for approved attachments and control instructions OH3871 1 ...

Page 51: ...s push top of switches 4 to raise outriggers Use outriggers to increase stability and or load capacity and in leveling the telehandler Study capacity charts to determine maximum load capacities with and without outriggers WARNING TIP OVER HAZARD Outriggers increase stability and load capacity only if they are used properly Using outriggers on soft surfaces could cause telehandler to tip over Alway...

Page 52: ...ever must be manually returned to the center position to deactivate either turn signal The lever will not cancel automatically after a turn Parking Lights and Headlights Turn the twist grip 4 of the lever counterclockwise to the first position 5 to turn on the parking lights Turn the twist grip to the second position 6 to turn on the headlights Pull the lever to switch between low and high beam Tu...

Page 53: ...vice brake while either circle steer mode 1 or crab steer mode 3 is selected 2 Turn the steering wheel until the left rear wheel 4 is aligned with the side of the machine 3 Select front steer mode 2 4 Turn the steering wheel until the left front wheel 5 is aligned with the side of the machine 5 Wheels are now aligned Select desired steer mode OAL2030 2 Wheel Front Steer 4 Wheel Circle Steer 4 Whee...

Page 54: ...Mode when the service brake is not applied and the transmission is in gear The rear axle will respond slowly to changes in terrain and frame level functions normally The Stabil Trak indicator 3 will be off Locked Mode With boom above 40 2 and activating one or more of the following functions the Stabil Trak system is in Locked Mode Park brake switch engaged Transmission control lever in Neutral Se...

Page 55: ...ock Mode With outriggers lowered 7 on firm terrain telehandler is in outrigger interlock mode which allows for full boom extension 4 When outriggers are lowered shift travel select lever into neutral move neutral lock lever to neutral lock position and engage the parking brake With the outrigger interlock engaged additional systems are automatically activated Stabil Trak is in locked mode and indi...

Page 56: ...knob to adjust suspension to the appropriate setting Turn clockwise to increase stiffness Turn counterclockwise to reduce stiffness 2 Fore Aft Pull up on handle to move seat fore and aft 3 Arm Rest Arm rest can be moved up or down for comfort 4 Seat Belt Always fasten seat belt during operation If required a 3 in 76 mm seat belt is available 1 2 3 4 OW0480 ...

Page 57: ...angled 2 With back straight in the seat couple the retractable end male end of the belt into the receptacle buckle end of the belt 3 With belt buckle positioned as low on the body as possible pull the retractable end of the belt away from the buckle until it is tight across the lap 4 To release belt latch depress red button on the buckle and pull free end from buckle OH20912 ...

Page 58: ...t side of the boom Use this indicator to determine the boom angle when using the capacity chart see Use of the Capacity Chart on page 5 4 Boom extension indicators 2 are located on the left side of the boom Use these indicators to determine boom extension when using the capacity chart see Use of the Capacity Chart on page 5 4 OH3951 2 1 ...

Page 59: ...pped with starter lockout feature and may prevent starter engagement under certain conditions Pre heat indicator will flash and fault code will appear on instrument cluster display Return ignition switch to position 1 for a minimum of two minutes to allow system to reset before trying to start again 4 After engine starts observe instrument cluster If a red indicator remains on for more than five s...

Page 60: ...t of booster battery Connect the negative jumper cable to negative post on booster battery Connect opposite end of negative jumper cable to ground point on machine away from discharged battery Follow standard starting procedures Remove cables in reverse order after machine has started WARNING BATTERY EXPLOSION HAZARD Never jump start or charge a frozen battery as it could explode Keep sparks flame...

Page 61: ...pervisor or maintenance personnel Avoid prolonged idling If the engine is not being used turn it off Shut Down Procedure When parking the telehandler park in a safe location on flat level ground and away from other equipment and or traffic lanes 1 Apply the park brake 2 Shift the transmission to Neutral 3 Lower forks or attachment to the ground 4 Operate engine at low idle for 3 to 5 minutes DO NO...

Page 62: ...of the terrain Adjust travel speed and reduce amount of load if conditions warrant Avoid lifting double tiered loads Make sure load is clear of any adjacent obstacles Adjust spacing of forks so they engage the pallet or load at maximum width See Adjusting Moving Forks on page 5 13 Approach load slowly and squarely with fork tips straight and level NEVER attempt to lift a load with just one fork NE...

Page 63: ...ve level indicator to determine whether machine must be leveled prior to lifting load Level machine with frame level joystick see page 3 11 or outrigger switches 10042 10054 only see page 3 13 4 Move boom attachment to 4 ft 1 2 m off ground AUS Move boom so forks are no more than 11 8 in 300 mm above ground surface Important things to remember Never raise the boom attachment more than 4 ft 1 2 m a...

Page 64: ... then extend boom slowly until load is just above area where it is to be placed Lower the boom until the load rests in position and the forks are free to retract Disengaging a Load Once the load has been placed safely at the landing point proceed as follows 1 With the forks free from the weight of the load the boom can be retracted and or the telehandler can be backed away from under the load if s...

Page 65: ...s warrant Avoid lifting double tiered loads Make sure load is clear of any adjacent obstacles NEVER operate telehandler without a proper and legible capacity chart in the operator cab for the telehandler attachment combination you are using Only use approved lifting devices rated for the lifting of the load Identify the proper lifting points of the load taking into consideration the center of grav...

Page 66: ...erator must remain in constant communication verbal or hand and be in visual contact with the operator at all times Never place the guide persons between the suspended load and the telehandler Only transport the load at walking speed 0 9 mph 0 4 m s or less Leveling Procedure 1 Position machine in best location to lift or place load 2 Apply parking brake and move transmission control lever to NEUT...

Page 67: ...4 Align load at the level load is to be placed then position boom slowly until load is just above area where it is to be placed Ensure that the guide persons and operator remain in constant communication verbal or hand when placing the load Disengaging a Suspended Load Never place the guide persons between the suspended load and the telehandler Once at the destination of the load ensure to bring t...

Page 68: ...not tie down front of boom Note The user assumes all responsibility for choosing the proper method of transportation and tie down devices making sure the equipment used is capable of supporting the weight of the vehicle being transported and that all manufacturer s instructions and warnings regulations and safety rules of their employer the Department of Transportation and or any other local state...

Page 69: ...device and equipment to ensure the machine will be level when elevated The machine must remain level at all times while being lifted Ensure that the lifting device and equipment is adequately rated and suitable for the intended purpose See Section 9 Specifications for machine weight Remove all loose items from machine prior to lifting Lift machine with smooth even motion Set machine down gently Av...

Page 70: ...Section 4 Operation 4 12 31200749 This Page Intentionally Left Blank ...

Page 71: ...cs If any of the above conditions are not met do not use the attachment The telehandler may not be equipped with the proper capacity chart or the attachment may not be approved for the model telehandler being used Contact JLG or a local distributor for further information 5 2 UNAPPROVED ATTACHMENTS Do not use unapproved attachments for the following reasons Range and capacity limitations for will ...

Page 72: ...allet 2 36x5x48 in 60x127x1220 mm 2340038 X X X X X Fork Dual Taper 1 75x7x60 in 44x178x1524 mm 2340046 X X X X X Fork Dual Taper 2 36x6x60 in 60x152x1524 mm 2340039 X X X X X Fork Dual Taper 2x6x72 in 50x152x1830 mm 1001092391 X X X X X Fork Block 2x2x48 in 50x50x1220 mm 2340037 X X X X X Fork Extension 90 in 2286 mm 1001137512 X X X X X Bucket 72 in 1 0 yd3 1001100822 X X X X X Bucket 96 in 1 5 ...

Page 73: ...r 3 Total attachment capacity is multiplied by the number of forks on the attachment if equipped up to the maximum capacity of the attachment Maximum capacity as indicated on the proper capacity chart See Approved Attachments on page 5 1 When the load rating of the telehandler differs from the capacity of the forks or attachment the lower value becomes the overall load capacity Use the proper capa...

Page 74: ...lehandler where the load is to be placed 5 On the capacity chart find the line for the height and follow it over to the distance 6 The number in the load zone where the two cross is the maximum capacity for this lift If the two cross at a division between zones the smaller number must be used The number in the load zone must be equal to or greater than the weight of the load to be lifted Determine...

Page 75: ...Section 5 Attachments 5 5 31200749 This Page Intentionally Left Blank ...

Page 76: ...XXXXXXXXX XXXXX X XX XX XX XX XX XX XX XX XX XX XX XX XX XX X X X X XX XX XX XX XX XX X 8 0 10 20 30 40 50 60 l b s l b s l b s l b s l b s X X X X XX ANSI ITSDF B56 6 2005 XXXX XX MAX XXXX XX MAX XX XXXXXXXXXX X X 68 E D C B A XXXX lbs XXXX lbs X X X X X X X X X X X X X X X X This Capacity Chart may be used with this model ONLY The telehandler model is indicated on the boom or chassis Model XXXXX...

Page 77: ...ify the proper capacity chart on telehandlers equipped with outriggers refer to the following icons which may be located on the capacity chart Use when lifting a load with outriggers up Use when lifting a load with outriggers down OH4410 OH4420 ...

Page 78: ... encounter and whether or not the load may be lifted Note This is a sample capacity chart only DO NOT use this chart use the one located in your operator cab Load Weight Distance Height OK to Lift 1 6000 lb 2722 kg 18 ft 5 5 m 12 ft 3 7 m Yes 2 4000 lb 1814 kg 30 ft 9 1 m 26 ft 7 9 m NO 3 7500 lb 3402 kg 8 ft 2 4 m 24 ft 7 3 m Yes 4 5750 lb 2608 kg 12 ft 3 7 m 44 ft 13 4 m NO OY1710 0 4 8 12 16 20...

Page 79: ...Section 5 Attachments 5 9 31200749 This Page Intentionally Left Blank ...

Page 80: ... Pin 5 Lock Lever 6 Quick Attach attachment tilt control in cab see page 3 11 WARNING CRUSH HAZARD Always be certain that carriage or attachment is properly positioned on boom and is secured by lock pin and lock lever Failure to ensure proper installation could permit carriage attachment load to disengage OH4430 4 5 3 6 1 2 ...

Page 81: ... sure lock pin is removed 2 Align attachment pin with recess in attachment Raise boom slightly to engage attachment pin in recess 3 Tilt quick attach forward to engage attachment 4 Lift lock lever and insert lock pin completely through quick attach Release lock lever and ensure lock pin is secured 5 If equipped connect auxiliary hydraulic hoses See Hydraulic Operated Attachment on page 5 12 OH4440...

Page 82: ...nts 5 12 31200749 Hydraulic Operated Attachment 1 Install attachment see page 5 10 2 Lower attachment to ground and perform Shut Down Procedure on page 4 3 3 Connect attachment hoses to both auxiliary fittings 1 OH4480 1 ...

Page 83: ...ent Installation on page 5 10 2 Elevate attachment to approximately 5 ft 1 5 m and tilt carriage forward until fork heel is free from attachment 3 Stand at the side of the carriage To slide fork toward the center of the carriage push the fork near the fork eye To slide fork toward the edge of the carriage pull the fork near the fork eye To avoid pinching do not place fingers or thumb between the f...

Page 84: ...attachment if it is equipped with a manual holder NOTICE EQUIPMENT DAMAGE Some attachments may contact the front tires or machine structure when the boom is retracted and the attachment is rotated Improper use of attachment may result in attachment or machine structural damage NOTICE EQUIPMENT DAMAGE Avoid contact with any structure or object when lifting a load Maintain clearance around boom stru...

Page 85: ...t movement of the boom The attachment tilt joystick 2 controls fork tilt Move joystick back to tilt up Move joystick forward to tilt down Installation Procedure Refer to Attachment Installation on page 5 10 Equipment Damage Precautions Do not use forks as a lever to pry material Excessive prying forces could damage forks or machine structure Do not attempt to lift loads that are attached or connec...

Page 86: ...trols lift lower and extend retract movement of the boom The attachment tilt joystick 2 controls fork tilt Move joystick back to tilt up Move joystick forward to tilt down To Side Tilt The auxiliary hydraulic joystick 3 controls the carriage side tilt Move joystick left to side tilt left Move joystick right to side tilt right Installation Procedure Refer to Attachment Installation on page 5 10 OAL...

Page 87: ...ly and level carriage side to side Travel in accordance with the requirements set forth in Section 1 General Safety Practices Equipment Damage Precautions Do not use forks as a lever to pry material Excessive prying forces could damage forks or machine structure Do not attempt to lift loads that are attached or connected to another object WARNING CRUSH HAZARD Do not use side tilt to push or pull o...

Page 88: ... controls lift lower and extend retract movement of the boom The attachment tilt joystick 2 controls fork tilt Move joystick back to tilt up Move joystick forward to tilt down To Swing The auxiliary hydraulic joystick 3 controls the swing function Move joystick left to swing left Move joystick right to swing right Installation Procedure Refer to Attachment Installation on page 5 10 OU2150 OH4062 2...

Page 89: ... to lift loads that are attached or connected to another object WARNING CRUSH HAZARD Always level forks horizontally and telehandler frame before swinging load to side Swinging unlevel forks could cause load to slide off forks WARNING CRUSH HAZARD Do not use swing carriage to push or pull objects or load Failure to comply could cause object or load to fall WARNING CRUSH HAZARD Use retaining pin if...

Page 90: ...ntrols lift lower and extend retract movement of the boom The attachment tilt joystick 2 controls fork tilt Move joystick back to tilt up Move joystick forward to tilt down To Fork Position The auxiliary hydraulic joystick 3 controls the swing function Move joystick left to shift forks out Move joystick right to shift forks in Installation Procedure Refer to Attachment Installation on page 5 10 OZ...

Page 91: ...ment Damage Precautions Do not use forks as a lever to pry material Excessive prying forces could damage forks or machine structure Do not attempt to lift loads that are attached or connected to another object WARNING CRUSH HAZARD Do not use fork positioning to push or pull objects or load Failure to comply could cause object or load to fall ...

Page 92: ...lift lower and extend retract movement of the boom The attachment tilt joystick 2 controls fork tilt Move joystick back to tilt up Move joystick forward to tilt down To Raise Lower Mast The auxiliary hydraulic joystick 3 controls the raise lower movement of the mast Move joystick left to lower Move joystick right to raise Installation Procedure Refer to Attachment Installation on page 5 10 OY0580 ...

Page 93: ...ral Safety Practices Use a signal person to assist in positioning of load if necessary Equipment Damage Precautions Do not use forks as a lever to pry material Excessive prying forces could damage forks or machine structure Do not attempt to lift loads that are attached or connected to another object WARNING CRUSH HAZARD Do not use mast to push or pull objects or load Failure to comply could cause...

Page 94: ...s The boom joystick 1 controls lift lower and extend retract movement of the boom The attachment tilt joystick 2 controls fork tilt Move joystick back to tilt up Move joystick forward to tilt down Installation Procedure Ensure carriage is properly installed Refer to Attachment Installation on page 5 10 Secure the fork mounted hook to the forks by sliding the fork mounted hook onto the parent forks...

Page 95: ... Do not use with cubing or block forks Weight of fork mounted hook and rigging must be included as part of total load being lifted Do not use with mast carriage attachment Do not use fork mounted hook with attachments capable of rotating i e side tilt and swing carriages without disabling the rotation feature s ...

Page 96: ...or fork extensions of the proper load rating and length The boom joystick 1 controls lift lower and extend retract movement of the boom The attachment tilt joystick 2 controls fork tilt Installation Procedure Ensure carriage is properly installed Refer to Attachment Installation on page 5 10 Ensure length and cross section of the parent fork arm is equal to or exceeds the parent fork arm blade len...

Page 97: ...5 27 31200749 Operation Heavy part of load must be against carriage backrest Do not allow load center of gravity to be in front of tip of the supporting fork Do not pick up a load or pry materials with tip of fork extensions ...

Page 98: ...set forth in Section 1 General Safety Practices The boom joystick 1 controls lift lower and extend retract movement of the boom The attachment tilt joystick 2 controls truss boom tilt Move joystick back to tilt up Move joystick forward to tilt down Winch Control if equipped The auxiliary hydraulic joystick 3 controls the truss boom mounted winch Move joystick right to raise cable Move joystick lef...

Page 99: ...31200749 Installation Procedure Refer to Attachment Installation on page 5 10 WARNING CRUSH HAZARD Maintain a minimum of three wraps of wire rope on the cable drum at all times Failure to comply could cause object or load to fall ...

Page 100: ...ystick back to tilt up Move joystick forward to tilt down Installation Procedure Refer to Attachment Installation on page 5 10 Operation Raise or lower boom to appropriate height for loading material from stockpile Align telehandler with face of stockpile and drive slowly and smoothly into pile to load bucket Tilt bucket up far enough to retain load and back away from pile Travel in accordance wit...

Page 101: ...in the bucket Bucket capacity charts are for evenly distributed loads only Do not use bucket as a lever to pry material Excessive prying forces could damage bucket or machine structure Do not attempt to load material which is hard or frozen This could cause severe damage to quick attach or machine structure Do not use bucket for back dragging This could cause severe damage to quick attach and retr...

Page 102: ...nd retract movement of the boom The attachment tilt joystick 2 controls grapple bucket tilt Move joystick back to tilt up Move joystick forward to tilt down To open close grapple The auxiliary hydraulic joystick 3 controls the open close movement of the grapple Move joystick right to open grapple Move joystick left to close grapple Installation Procedure Refer to Attachment Installation on page 5 ...

Page 103: ...bucket down to dump load Equipment Damage Precautions Except for lifting or dumping a load the boom must be fully retracted for all bucket operations Do not corner load bucket Distribute material evenly within the bucket Bucket capacity charts are for evenly distributed loads only Do not use bucket as a lever to pry material Excessive prying forces could damage bucket or machine structure Do not a...

Page 104: ...lling and using a platform The boom joystick 1 controls lift lower and extend retract movement of the boom The attachment tilt joystick 2 controls platform tilt Move joystick back to tilt up Move joystick forward to tilt down Installation Procedure Ensure carriage is properly installed Refer to Attachment Installation on page 5 10 Secure the fork mounted platform to the forks by sliding the fork m...

Page 105: ...latform both side to side frame level and front to back attachment tilt 4 Keep area under platform free from personnel 5 When personnel are on platform the operator must remain seated in cab with personnel in direct line of sight 6 DO NOT lift or carry persons in a bucket or on forks WARNING FALL HAZARD Never tilt the platform forward rearward or level the machine when the platform is occupied ...

Page 106: ...Section 5 Attachments 5 36 31200749 This Page Intentionally Left Blank ...

Page 107: ...ces are not intended for trailer towing devices The steering system permits manual steering if engine or power assist feature fails however steering will be slow and will require much greater force DO NOT attempt to tow a telehandler that is loaded or the boom attachment is raised above 4 ft 1 2 m Moving Short Distances If it is only necessary to move telehandler a short distance less than 100 ft ...

Page 108: ...ns Secure the telehandler using the following procedures 1 Clear the area around telehandler of all personnel 2 Engage the parking brake Place the transmission control lever in NEUTRAL 3 Block all four wheels 4 Section off a large area under the boom with string or tape to restrict any personnel from entering this area 6 3 EMERGENCY EXIT FROM ENCLOSED CAB In an emergency an escape hammer located d...

Page 109: ... contain instructions that must be followed to keep this product in good operating condition The Operation Safety Manual and Service Manual contain more detailed service information with specific instructions Clothing and Safety Gear Wear all the protective clothing and personal safety devices issued to you or called for by job conditions DO NOT wear loose clothing or jewelry that can get caught o...

Page 110: ...e lubricants Perform this maintenance procedure without attachment installed Apply a light coating of engine oil to all linkage pivot points Intervals shown are for normal usage and conditions Adjust intervals for abnormal usage and conditions Check all lubricant levels when lubricant is cool with the exception of the transmission fluid For ease of filling hydraulic reservoir use a funnel with a h...

Page 111: ...on Filter Change Hydraulic Filter 50 1st Check Wheel Lug Nut Torque LB FT Nm Check Boom Chain Tension Check Transmission Oil Level Check Hydraulic Oil Level Check Engine Oil Level 10 EVERY Additional Checks Section 8 Check Tire Condition Pressure Check Fuel Level Air Filter Restriction Indicator Check Engine Coolant Level Drain Fuel Water Seprator ...

Page 112: ...e extended see page 7 18 for details OH4800 500 1st Change Axle Oil Change Wheel End Oil 250 EVERY Change Engine Oil and Filter Check Axle Oil Level Check Wheel End Oil Levels Lubrication Schedule Check Boom Chain Change Air Filter Elements 50 EVERY Check Battery Lubrication Schedule Check Boom Wear Pads Check Washer Fluid Level if equipped ...

Page 113: ... Fuel Filters Check Wheel Lug Nut Torque LB FT Nm Check Boom Chain Tension 1000 EVERY Change Transmission Oil Filter Change Axle Oil Change Wheel End Oil Check Fan Belt Check Boom Wear Pads Lubrication Schedule Check Axle Brake Discs P Change Hydraulic Fluid Filters Check Air Intake System Lubricate Boom Chain ...

Page 114: ... 7 Lubrication and Maintenance 7 6 31200749 1500 2000 Hour Maintenance Schedule OH4961 2000 EVERY Change Engine Coolant Engine Valve Lash Adjustment 1500 EVERY Change Crankcase Vent Filter if equipped for ULS ...

Page 115: ...Section 7 Lubrication and Maintenance 7 7 31200749 7 4 LUBRICATION SCHEDULES 50 Hour Lubrication Schedule 6036 6042 8042 10042 OH4162 50 EVERY ...

Page 116: ...Section 7 Lubrication and Maintenance 7 8 31200749 10054 OH4242 50 EVERY ...

Page 117: ...Section 7 Lubrication and Maintenance 7 9 31200749 250 Hour Lubrication Schedule 6036 6042 OA1820 EVERY 250 6042 ONLY ...

Page 118: ...Section 7 Lubrication and Maintenance 7 10 31200749 8042 10042 10054 OH4172 EVERY 250 ...

Page 119: ...Section 7 Lubrication and Maintenance 7 11 31200749 1000 Hour Lubrication Schedule OH4181 1000 EVERY ...

Page 120: ...wn Procedure on page 4 3 3 Locate fuel tank 2 turn fuel tank cap 3 and remove from filler neck 4 Add fuel as needed 5 Replace and secure fuel tank cap Note Replenish fuel at end of each work shift to minimize condensation NOTICE EQUIPMENT DAMAGE Do not allow machine to run out of fuel during operation See Engine Operation Maintenance Manual for details prior to servicing 10OW0970 OW0990 OH4810 2 3...

Page 121: ...rocedure on page 4 3 2 Open engine access door 3 Loosen drain cock 4 on underside of fuel filter 5 and allow all water to drain into a glass until clear fuel is visible 4 Tighten drain cock 5 Close and secure engine access door 10OW0970 OW1000 OH4830 4 5 OH4820 4 5 IF EQUIPPED FOR ULS IF EQUIPPED FOR LS ...

Page 122: ...ngine access door 3 Locate air cleaner 1 and check restriction indicator 2 If red band is visible filter s must be replaced 4 Close and secure engine access door Note Only remove canister cover to service the elements as restriction indicator indicates Excessive access to check an element can lead to premature element failure 10OW0970 OW1010 OH4890 1 2 3 4 5 6 IF EQUIPPED FOR ULS ...

Page 123: ... and secure 5 Thoroughly clean the interior of the air cleaner canister 6 Replace inner safety element 5 after every third primary element change If replacing the inner safety element at this time carefully slide the element out and replace with new element 7 Slide the new primary element over the inner element making sure the sealing edge is flush with the base of the air cleaner 8 Position air c...

Page 124: ...on indicator 2 If red band is visible filter s must be replaced 4 Remove dust from vacuator valve 3 by squeezing bottom of valve to allow loose particles to fall out 5 Close and secure engine access door Note Only remove canister cover to service the elements as restriction indicator indicates Excessive access to check an element can lead to premature element failure 10OW0970 OW1010 OH4880 2 1 3 4...

Page 125: ...acuator valve 4 Replace inner safety element 6 after every third primary element change If replacing the inner safety element at this time carefully slide the element out and replace with new element 5 Slide the new primary element over the inner element making sure the sealing edge is flush with the base of the air cleaner 6 Position air cleaner cover in place turn clockwise and lock into positio...

Page 126: ...ipstick 4 If oil is low remove oil fill cap 4 and add motor oil to bring oil up to the full mark in the crosshatch area 5 Replace oil fill cap and dipstick 6 Close and secure engine access door Note The standard service interval for engine oil and filter is 250 hours maximum If an extended service interval is desired see your engine manual for specific guidelines for optimizing oil change interval...

Page 127: ...on page 4 3 3 Check level of hydraulic oil at the sight gauge 6 on the hydraulic tank 5 The oil level should be visible in the gauge window 4 If hydraulic oil is low remove tank cover 5 Remove oil fill cap 7 from filler neck Add hydraulic fluid to bring oil up to the upper mark on the sight gauge 6 Replace hydraulic oil fill cap 7 Replace and secure tank cover 10OW0970 OW1030 OH4231 6 5 7 ...

Page 128: ... Replace valve stem cap B Tire Damage For pneumatic tires when any cut rip or tear is discovered that exposes sidewall or tread area cords in the tire measures be taken to remove the product from service immediately Arrangements must be made for replacement of the tire or tire assembly For polyurethane foam filled tires when any of the following are discovered measures must be taken to remove the ...

Page 129: ...dimensions equal to the original Approved for the application by the tire manufacturer including inflation pressure and maximum tire load Unless specifically approved by JLG do not replace a foam filled or ballast filled tire assembly with a pneumatic tire Due to size variations between tire brands when selecting and installing a replacement tire ensure both tires on the axle are the same The rims...

Page 130: ... pattern arrows facing in the direction of forward travel 1 Install wheel lug washers 2 Start all nuts by hand to prevent cross threading DO NOT use a lubricant on threads or nuts 3 Tighten lug nuts in an alternating pattern as indicated in figure Torque to 430 470 lb ft 583 637 Nm WARNING TIP OVER HAZARD Lug nuts must be installed and maintained at the proper torque to prevent loose wheels broken...

Page 131: ...ks or attachment to the ground 2 Check transmission oil level with engine at idle and oil at normal operating temperature 3 Remove the transmission dipstick 1 and check oil level The oil level should be within the HOT zone 2 4 If oil is low add hydraulic fluid to bring oil up to the HOT zone 5 Replace transmission dipstick 10OW0970 OW1050 OH4860 1 HOT COLD MIN 2 ...

Page 132: ...pen rear access door 3 Coolant level should be visible in surge tank 2 4 If coolant is low allow fluid to cool 5 Remove surge tank cap 4 slowly Add coolant as required 6 Replace surge tank cap 7 Close and secure rear access door Note When filling coolant the maximum fill rate is 2 5 gallon per minute 9 5 liter per minute 10OW0970 OW1070 OH4870 2 1 IF EQUIPPED FOR ULS ...

Page 133: ...door 3 Coolant level should be visible in sight gauge 3 4 If coolant is low allow fluid to cool 5 Remove radiator cap 4 slowly Add coolant as required 6 Replace radiator cap 7 Close and secure rear access door Note When filling coolant the maximum fill rate is 2 5 gallon per minute 9 5 liter per minute OH4920 3 4 IF EQUIPPED FOR LS ...

Page 134: ...ck 1 Perform Shut Down Procedure on page 4 3 2 Open rear access door 3 Wearing eye protection visually inspect the battery 3 Check terminals for corrosion Replace battery if it has a cracked melted or damaged case 4 Close and secure rear access door 50OW0980 OW1080 1 OH4900 ...

Page 135: ... a level surface and boom fully retracted no load 2 Shift transmission to neutral 6 3 Raise boom above 40 2 Stabil Trak system locked mode will be activated and indicator 4 will illuminate 4 Lower boom below 40 1 5 Depress service brake pedal 5 and shift transmission into forward 6 Raise the boom above 40 Stabil Trak system locked mode will be activated and indicator will illuminate 7 Lower boom b...

Page 136: ...ered boom will extend fully and Stabil Trak indicator will illuminate To check the sensor and indicator perform the following 1 Test Boom Outrigger Interlock system on a level surface and boom horizontal no load 2 Shift transmission to neutral 6 and engage park brake 3 3 Raise outriggers 9 4 Extend boom until it stops Boom will stop at a point 8 between the E and F extension indicators 5 Retract b...

Page 137: ... Differential and Wheel End MobilFluid 424 10W 30 15 120 10 49 Hydraulic System MobilFluid 424 10W 30 15 120 10 49 MobilFluid DTE 13 32 8 80 21 27 Exxon Univis HVI 26 20 120 29 49 Boom Wear Pad Grease Mystik Tetrimoly NLGI Grade 2 4 104 20 40 Cylinder and Axle Grease Multipurpose Grease NLGI Grade 2 22 104 30 40 Boom Chain Lubricant Schaffer 200S Silver Streak Engine Coolant Ethylene Glycol and Wa...

Page 138: ...End MobilFluid 424 10W 30 15 120 10 49 Hydraulic System MobilFluid 424 10W 30 15 120 10 49 MobilFluid DTE 13 32 8 80 21 27 Exxon Univis HVI 26 20 120 29 49 Boom Wear Pad Grease Mystik Tetrimoly NLGI Grade 2 4 104 20 40 Cylinder and Axle Grease Multipurpose Grease NLGI Grade 2 22 104 30 40 Boom Chain Lubricant Schaffer 200S Silver Streak Engine Coolant Ethylene Glycol and Water 50 50 Mix Standard 6...

Page 139: ...r Hydraulic System System Capacity 6036 6042 57 gallon 216 liter 8042 58 gallon 218 liter 10042 10054 64 gallon 242 liter Reservoir Capacity to Full Mark 32 gallon 122 liter Transmission Capacity with Filter Change 12 5 quart 11 8 liter Axles Differential Housing Capacity 11 2 quart 10 6 liter Wheel End Capacity 6036 6042 8042 1 85 quart 2 2 liter 10042 10054 Front Axle 2 2 quart 2 1 liter Rear Ax...

Page 140: ...ar Foam Approx 542 lb 246 kg 15 50 x 25 G 2 L 2 Bias Ply Traction 12 Ply Pneumatic 65 psi 4 5 bar Foam Approx 600 lb 272 kg 370 75 28 14 Ply Pneumatic 76 psi 5 2 bar Foam Approx 464 lb 210 kg 8042 15 50 x 25 G 2 L 2 Bias Ply Traction 12 Ply Pneumatic 70 psi 4 8 bar Foam Approx 600 lb 272 kg 370 75 28 14 Ply Pneumatic 76 psi 5 2 bar Foam Approx 464 lb 210 kg 10042 10054 17 50 x 25 G 2 L 2 Bias Ply ...

Page 141: ...ft 8 5 m 8042 26 6 ft 8 1 m 10042 26 5 ft 8 1 m 10054 Outriggers Engaged 38 8 ft 11 8 m Outriggers Not Engaged 26 5 ft 8 1 m Capacity at Maximum Forward Reach 6036 1 800 lb 816 kg 6042 1 400 lb 635 kg 8042 2 200 lb 998 kg 10042 Outriggers Engaged 6 000 lb 2722 kg Outriggers Not Engaged 2 000 lb 907 kg 10054 Outriggers Engaged 3 000 lb 1361 kg Outriggers Not Engaged 1 400 lb 635 kg Reach at Maximum...

Page 142: ...10054 100 1 in 2543 mm Overall Width 6036 6042 99 in 2515 mm 8042 99 25 in 2521 mm 10042 10054 Outriggers Not Engaged 102 in 2591 mm Outriggers Engaged 156 8 in 3981 mm Track Width 6036 6042 8042 84 in 2134 mm 10042 10054 84 3 in 2141 mm Wheelbase 6036 6042 113 in 2870 mm 8042 10042 10054 119 5 in 3035 mm Overall Length no attachment 6036 217 in 5512 mm 6042 220 in 5588 mm 8042 222 3 in 5646 mm 10...

Page 143: ...t no attachment 6036 22 945 lb 10 408 kg 6042 26 785 lb 12 149 kg 8042 28 425 lb 12 893 kg 10042 30 115 lb 13 660 kg 10054 31 455 lb 14 268 kg Maximum Front Axle Weight no attachment boom level and fully retracted 6036 7 342 lb 3330 kg 6042 8 571 lb 3888 kg 8042 7 959 lb 3610 kg 10042 9 637 lb 4371 kg 10054 10 695 lb 4851 kg Maximum Rear Axle Weight no attachment boom level and fully retracted 603...

Page 144: ...lled 142 lb in 10 0 kg cm Foam Filled 192 lb in 13 5 kg cm 370 75 28 Air Filled 92 lb in 6 5 kg cm Foam Filled 118 lb in 8 3 kg cm 8042 15 50 x 25 Air Filled 149 lb in 10 5 kg cm Foam Filled 188 lb in 13 2 kg cm 370 75 28 Air Filled 94 lb in 6 6 kg cm Foam Filled 121 lb in 8 5 kg cm 10042 17 50 x 25 Air Filled 151 lb in 10 6 kg cm Foam Filled 214 lb in 15 0 kg cm 400 75 28 Air Filled 119 lb in 8 4...

Page 145: ...city Indicator Locations 5 4 Carriage w Forks 5 15 Chemical Hazards 1 13 Controls 3 2 Cooling System 9 3 D Decals ANSI 2 3 ISO 2 6 Dimensions 9 6 Disengaging a Load 4 6 Disengaging a Suspended Load 4 9 Driving Hazards on Slopes 1 9 Dual Fork Positioning Carriage 5 20 E Electrical Hazards 1 2 Emergency Exit from Enclosed Cab 6 2 Emergency Lowering of Boom 6 2 Emergency Procedures 6 1 Engine Normal ...

Page 146: ...e Instructions 7 12 Operator Seat 3 18 Outrigger Switches 3 13 P Park Brake 3 7 Parking Procedure 3 7 Performance 9 5 Personnel Work Platform 5 34 Picking Up a Load 4 4 Picking Up a Suspended Load 4 7 Pinch Points and Crush Hazards 1 10 Placing a Load 4 6 Placing a Suspended Load 4 9 Pre Operation Check and Inspection 2 1 R Restriction Indicator 7 14 7 16 S Safety Practices 1 1 Safety Signal Words...

Page 147: ... 3 Transmission Control Lever Direction of Travel 3 8 Gear Selection 3 9 Transport Lifting 4 11 Tiedown 4 10 Transporting a Load 4 5 Transporting a Suspended Load 4 8 Travel Hazard 1 6 Truss Boom 5 28 W Walk Around Inspection 2 10 Warm Up Check 2 12 Wheel Installation 7 22 Wheel Lug Nut 9 4 Wheel Replacement 7 21 Windows 2 14 ...

Page 148: ...Index 4 31200749 ...

Page 149: ...Inspection Maintenance and Repair Log Serial Number ______________________________ Date Comments Inspection Maintenance and Repair Log ...

Page 150: ...Inspection Maintenance and Repair Log Date Comments ...

Page 151: ... rented units should not be included on this form Mfg Model _______________________________________________________________ Serial Number ____________________________________________________________ Previous Owner ___________________________________________________________ Address _________________________________________________________________ ____________________________________________________...

Page 152: ......

Page 153: ...losed point thumb upward LOWER BOOM With either arm extended horizontally fingers closed point thumb downward MOVE SLOWLY Place one hand motionless in front of hand giving motion signal Raise load slowly shown EXTEND BOOM With both hands clenched point thumbs outward RETRACT BOOM With both hands clenched point thumbs inward THIS FAR TO GO With hands raised and open inward move hands laterally indi...

Page 154: ...3 88 31 79 JLG Deutschland GmbH Max Planck Str 21 D 27721 Ritterhude lhlpohl Germany Phone 49 0 421 69 350 20 Fax 49 0 421 69 350 45 JLG Equipment Services Ltd Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N T Hong Kong Phone 852 2639 5783 Fax 852 2639 5797 JLG Industries Italia s r l Via Po 22 20010 Pregnana Milanese MI Italy Phone 39 029 359 5210 Fax 39 029 359 5845 JLG Europe B V Polari...

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JLG Skytrak 10042, Operation & Safety Manual

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