JLG EC600SJ Operation And Safety Manual Download Page 10

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31215027

LIST OF FIGURES

2-1.

Basic Nomenclature - Sheet 1 of 3 . . . . . . . . . . . . . . . . . . . . 2-4

2-2.

Basic Nomenclature - Sheet 2 of 3 . . . . . . . . . . . . . . . . . . . . 2-5

2-3.

Basic Nomenclature - Sheet 3 of 3 . . . . . . . . . . . . . . . . . . . . 2-6

3-1.

Ground Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2.

Platform Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3-3.

Platform Control Indicator Panel. . . . . . . . . . . . . . . . . . . . . 3-11

4-1.

Position of Least Forward Stability . . . . . . . . . . . . . . . . . . . . 4-3

4-2.

Position of Least Backward Stability . . . . . . . . . . . . . . . . . . 4-4

4-3.

Grade and Side Slopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-4.

Traveling on a Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4-5.

Lifting and Tie Down Chart . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

4-6.

Decal Installation - Sheet 1 of 5 . . . . . . . . . . . . . . . . . . . . . . 4-20

4-7.

Decal Installation - Sheet 2 of 5 . . . . . . . . . . . . . . . . . . . . . . 4-21

4-8.

Decal Installation - Sheet 3 of 5 . . . . . . . . . . . . . . . . . . . . . . 4-22

4-9.

Decal Installation - Sheet 4 of 5 . . . . . . . . . . . . . . . . . . . . . . 4-23

4-10. Decal Installation - Sheet 5 of 5 . . . . . . . . . . . . . . . . . . . . . . 4-24
5-1.

Manual Descent Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

6-1.

Soft Touch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

6-2.

Bolt-On External Fall Arrest Cable Tension . . . . . . . . . . . . 6-5

6-3.

Bolt-On External Fall Arrest System . . . . . . . . . . . . . . . . . . . 6-6

7-1.

Hydraulic Oil Specification - Sheet 1 of 2 . . . . . . . . . . . . . . 7-6

7-2.

Hydraulic Oil Specification - Sheet 2 of 2 . . . . . . . . . . . . . . 7-7

7-3.

Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

7-4.

Operator Maintenance and Lubrication Diagram. . . . . . 7-9

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Summary of Contents for EC600SJ

Page 1: ...y Manual Original Instructions Keep this manual with the machine at all times AS NZS Models EC600SJ H600SJ EC600SJP H600SJP PVC 2001 31215027 April 21 2020 Rev B T o o r d e r g o t o D i s c o u n t...

Page 2: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 3: ...alifornia to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle or equipment in a we...

Page 4: ...l times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its in...

Page 5: ...TES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND INDICATES INFORMATION OR...

Page 6: ...FOREWORD d 31215027 REVISION LOG Original Issue A November 25 2019 Revision B April 21 2020 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 7: ...ECTION AND MAINTENANCE 2 2 Pre Start Inspection 2 7 Walk Around Inspection 2 8 GENERAL 2 9 Function Check 2 11 SkyGuard Function Test 2 12 SECTION 3 MACHINE CONTROLS AND INDICATORS 3 1 GENERAL 3 1 3 2...

Page 8: ...g is Complete 4 19 SECTION 5 EMERGENCY PROCEDURES 5 1 GENERAL 5 1 5 2 INCIDENT NOTIFICATION 5 1 5 3 EMERGENCY OPERATION 5 1 Operator Unable to Control Machine 5 1 Platform or Boom Caught Overhead 5 2...

Page 9: ...AXLE LOCKOUT TEST IF EQUIPPED 7 14 7 5 TIRES WHEELS 7 15 Tire Damage 7 15 Tire Replacement 7 15 Wheel Replacement 7 16 Wheel Installation 7 16 7 6 SUPPLEMENTAL INFORMATION 7 17 SECTION 8 INSPECTION A...

Page 10: ...d Tie Down Chart 4 16 4 6 Decal Installation Sheet 1 of 5 4 20 4 7 Decal Installation Sheet 2 of 5 4 21 4 8 Decal Installation Sheet 3 of 5 4 22 4 9 Decal Installation Sheet 4 of 5 4 23 4 10 Decal Ins...

Page 11: ...erating Specifications 7 1 7 2 Capacities 7 2 7 3 Tires 7 2 7 4 Hydraulic Oil 7 3 7 5 DTE 10 Excel 15 Specs 7 3 7 6 Mobil EAL Envirosyn H 32 Specs 7 4 7 7 Mobil EAL Envirosyn SHC 32 Specs 7 4 7 8 DTE...

Page 12: ...on of the machine has been completed under the supervision of an experienced and quali fied operator This section contains the responsibilities of the owner user oper ator lessor and lessee concerning...

Page 13: ...y all applicable employer local and governmental regulations as they pertain to your utilization and application of the machine WorkplaceInspection Precautions to avoid all hazards in the work area mu...

Page 14: ...ry substances from footwear and plat form floor 1 3 OPERATION General Machine operation requires your full attention Bring the machine to a full stop before using any device i e cell phones two way ra...

Page 15: ...Do not wear loose fitting clothing or long hair unre strained which may become caught or entangled in equip ment Persons under the influence of drugs or alcohol or who are subject to seizures dizzines...

Page 16: ...foot or two feet and one hand at all times during entry and exit Keep both feet firmly positioned on the platform floor at all times Never position ladders boxes steps planks or similar items on unit...

Page 17: ...ir equip ment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less Table 1 1 Minimum Approach Distances...

Page 18: ...EL INSIDE PROHIBITED ZONE MAD ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTH ERWISE Tipping Hazards Ensure that the ground conditions are adequate to support the maximum tire lo...

Page 19: ...t trucks or other appropriate equipment to stabilize machine Do not operate the machine when wind conditions including gusts exceed specifications shown in section 7 2 of this man ual or as shown on t...

Page 20: ...breeze Windfeltonexposedskin Leavesrustle 3 8 12 3 4 5 4 Gentlebreeze Leavesandsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallbranchesbegintomove 5 19 24 8 0...

Page 21: ...mit travel speed according to conditions of ground surface congestion visibility slope location of personnel and other factors Be aware of stopping distances in all drive speeds When driv ing in high...

Page 22: ...inserted at the appropriate points in this manual and in the Ser vice and Maintenance Manual It is of utmost importance that maintenance personnel pay strict attention to these precautions to avoid po...

Page 23: ...s batteries or solid tires with items of different weight or specification Do not modify the MEWP in any way to affect stability Refer to the Service and Maintenance Manual for the weights of critical...

Page 24: ...machine to recognize a malfunction or potential malfunc tion 7 The safest means to operate the machine where overhead obstructions other moving equipment and obstacles depressions holes and drop offs...

Page 25: ...use a specific model of MEWP the user shall ensure the operator is familiarized on the follow ing 1 Location of the manual storage compartment and the requirementtoensure the required manual s are pre...

Page 26: ...asedused Owner Dealer orUser QualifiedJLGMechanic ServiceandMaintenanceManual andapplicableJLGinspectionform AnnualMachineInspection Annually nolaterthan13monthsfromthedateofprior inspection Owner Dea...

Page 27: ...1 2 3 4 5 6 9 8 7 Figure 2 1 Basic Nomenclature Sheet 1 of 3 1 BatteryPack 2 FuelTank 3 HydraulicTank 4 MainTerminalBox 5 SwingDrive 6 TurntableLock 7 Frame 8 Turntable 9 BatteryCharger 10 GeneratorCo...

Page 28: ...INSPECTION 31215027 2 5 5 6 4 3 2 1 7 Figure 2 2 Basic Nomenclature Sheet 2 of 3 1 Frame 2 MainValve 3 GeneratorStartBattery HModels 4 Generator HModels 5 BatteryPack 6 GroundControl 7 Turntable T o o...

Page 29: ...7 Figure 2 3 Basic Nomenclature Sheet 3 of 3 1 Platform 2 Rotator 3 Boom 4 Lift Cylinder 5 Upright 6 Tower Boom 7 Tower Lift 8 Boom Link 9 Master Cylinder 10 Slave Cylinder 11 Jib 12 Platform Control...

Page 30: ...s added as required 9 Accessories Attachments Refer to the Accessories section in this manual or the accessory installed upon the machine for specific inspection operation and maintenance instruc tion...

Page 31: ...LITIES MACHINE PREPARATION AND INSPECTION 2 8 31215027 Walk Around Inspection 1 9 2 3 4 5 6 19 8 7 9 10 11 12 14 20 11 23 22 21 8 5 18 6 8 17 16 7 15 8 5 OAC00261 T o o r d e r g o t o D i s c o u n t...

Page 32: ...atches and hinges in working condition 2 SkyGuard See Inspection Note 3 Platform Control Console Switches and levers return to neutral when activated and released decals placards secure and legible co...

Page 33: ...Compartment Batteries have proper electrolyte level cables tight no visible damage or corrosion 19 Fuel Tank See Inspection Note 20 Hydraulic Filter See Inspection Note 21 Battery Charger See Inspect...

Page 34: ...re that the control console is firmly secured in the proper location b Check that all guards protecting the switches or locks are in place c Ensure that all machine functions are disabled when the Eme...

Page 35: ...in path of sensor beam 3 Once the sensor has been activated verify the following conditions a Telescope out function stops and telescope in function operates for a short duration b The horn sounds c I...

Page 36: ...or to different types of operational situations that could arise The meaning of those symbols are explained below Indicates a potentially hazardous situation which if not corrected could result in ser...

Page 37: ...ormLevelingOverride 4 JibLift 5 BoomLift 6 Generator EngineStart 7 Power EmergencyStop 8 GeneratorEnabledIndicator 9 Platform GroundSelect 10 Swing 11 Telescope 12 MachineSafetySystemOverride MSSO CEO...

Page 38: ...NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED NOTE When machine is shut down the Platform Ground Select switch and Emergency Stop must be positioned to Off 1 Platform Rotate Provides rotati...

Page 39: ...off power is shut off to the Platform Ground Select switch 8 Generator Enabled Indicator The generator enabled indicator lights to sig nify the generator is enabled and may start at any time as the b...

Page 40: ...ystem activation 13 Indicator Gauge Registers the amount of time the machine has been in use with functions operating In the event of a fault the hourmeter also dis plays the three digit fault code Re...

Page 41: ...erride 3 Horn 4 Power EmergencyStop 5 GeneratorEnable 6 DriveOrientationOverride 7 Drive Steer 8 Telescope 9 Lights 10 ArticulatingJibBoom 11 SoftTouch SkyGuardOverride 12 JibRotate 13 SoftTouch SkyGu...

Page 42: ...e and Automatic 4WD The lower position is momentary and selects Manual 4WD It must be held down as long as Manual 4WD is required ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING O...

Page 43: ...tch allows the operator to prevent the generator engine from starting to charge the batteries when using the machine indoors 6 Drive Orientation Override When the boom is swung over the rear tires or...

Page 44: ...t Touch The switch operates like the SkyGuard override switch as described above The switch also enables the functions cut out by the Soft Touch system to operate again at creep speed allowing the ope...

Page 45: ...l up on the locking ring below the handle NOTE The Main Boom Lift Swing joystick is spring loaded and will automatically return to neutral off position when released 16 Main Lift Swing Provides main l...

Page 46: ...1 2 3 4 5 6 7 8 OAC02310 1 BatteryCharge 2 SystemDistress 3 DriveOrientation 4 CapacityZoneIndicator 5 TiltAlarmWarning 6 CreepSpeed 7 Footswitch 8 PlatformOverload Figure 3 3 Platform Control Indicat...

Page 47: ...is a signal for the operator to verify that the drive control is being operated in the proper direction i e controls reversed situations 4 Capacity Zone Indicator Indicates the platform capacity zone...

Page 48: ...any function the footswitch must be depressed and the function selected within seven seconds The enable indicator shows that the controls are enabled If a function is not selected within seven second...

Page 49: ...l Console which will override the Platform Control Station Ground Controls operate all functions except drive and steer Except for performing inspections and the Function Check the ground controls are...

Page 50: ...e platform to not exceed the rated workload indi cated on the capacity decal then the controls will work again Stability Machine stability is based on two 2 conditions which are called FORWARD and BAC...

Page 51: ...VE L S UR FAC E Figure 4 1 Position of Least Forward Stability BOOMFULLYEXTENDED MACHINEWILLTIPOVERINTHIS DIRECTIONIFOVERLOADEDOR OPERATEDBEYONDTHELIMITSOF THEMAXIMUMOPERATINGSLOPE T o o r d e r g o...

Page 52: ...f Least Backward Stability MAIN BOOM FULLY RETRACTED AND ELEVATED MACHINE WILL TIP OVER IN THIS DIRECTION IF OVERLOADED OR OPERATED BEYOND THE LIMITS OF THE MAXIMUM OPERATING SLOPE PLATFORM ROTATED 90...

Page 53: ...TRAVELING DRIVING NOTE When the upper boom is raised approximately 11 degrees above horizontal the high drive function will automatically be in low drive DO NOT DRIVE THE MEWP OUT OF TRANSPORT MODE E...

Page 54: ...SECTION 4 MACHINE OPERATION 4 6 31215027 Figure 4 3 Grade and Side Slopes O AC 02930 SIDESLOPE GRADE LEVEL T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 55: ...he opposite direction from the movement of the controls If the indicator is illuminated operate the Drive function in the following manner 1 Match the black and white direction arrows on both plat for...

Page 56: ...humb switch on Drive Steer controller to Right for steering right or to Left for steering left 4 6 PLATFORM Platform LevelAdjustment To manually Level Up or Down Position the Platform Level con trol s...

Page 57: ...LING WITH BOOM BELOW HORIZONTAL IS PERMITTED ON GRADES AND SIDE SLOPES SPECIFIED ON SERIAL NAMEPLATE ON THE FRAME TO AVOID SERIOUS INJURY DO NOT OPERATE MACHINERY IF ANY CONTROL LEVER OR TOGGLE SWITCH...

Page 58: ...ergency Stop is pulled out and 2 The switch on the platform control console is in the Off or Disable position The batteries can be used until they are fully discharged Manual Charge Operating Mode The...

Page 59: ...cutout The SkyGuard Function Table pro vides more details on these functions During activation the horn will sound and if equipped with a SkyGuard beacon the beacon will illuminate until sensor and fo...

Page 60: ...bar SkyGuard SkyLine Cable is pressed breaking the magnetic connection between the cable and right bracket Reattach magnetic end of cable to bracket if it becomes discon nected SkyGuard SkyEye Operat...

Page 61: ...Down Boom Tele Out Boom TeleIn Jib Lift Jib Swing Basket Level Basket Rotate R C R C R R C R C C C C C R IndicatesReversalisActivated C IndicatesCutoutisActivated DOSEnabled DOSNotEnabled machineisdr...

Page 62: ...ocedures to shut down and park the machine are as follows 1 Drive machine to a reasonably well protected area 2 Ensure boom is fully retracted and lowered over rear axle 3 Shut down Emergency Stop at...

Page 63: ...move all loose items from the machine 4 Properly adjust the rigging to prevent damage to the machine and so the machine remains level Tie Down WHEN TRANSPORTING THE MACHINE THE BOOM MUST BE FULLY LOWE...

Page 64: ...SECTION 4 MACHINE OPERATION 4 16 31215027 Figure 4 5 Lifting and Tie Down Chart T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 65: ...H FOR A DISTANCE OF 5 MILES 8K MAXIMUM TOWING GRADE 25 The following instructions are for towing using the optional tow bar 1 Lock the turntable in the travel position with the boom fully lowered and...

Page 66: ...EHUB Disengaging for Towing MAKE SURE THE DISCONNECT MECHANISM IS ONLY OPERATED WITH THE MACHINE AT A STANDSTILL 1 Remove the two hex head bolts from the cover 2 Remove the cover BOLT COVER T o o r d...

Page 67: ...ED OR PROPER STEPS MUST BE TAKEN TO PREVENT THE MACHINE FROM MOVING Engaging after Towing is Complete THE COVER IS UNDER SPRING FORCE 1 Remove the 2 hex head bolts securing the cover evenly and remove...

Page 68: ...INE OPERATION 4 20 31215027 37 8 55 21 40 19 42 70 7 51 36 68 3 41 31 4 OAC02940 ANSI CE AUS ONLY BOTH SIDES Figure 4 6 Decal Installation Sheet 1 of 5 T o o r d e r g o t o D i s c o u n t E q u i p...

Page 69: ...HINE OPERATION 31215027 4 21 38 42 3 16 17 238 61 43 18 47 32 63 51 7 70 40 73 20 55 68 OAC02950 BOTH SIDES Figure 4 7 Decal Installation Sheet 2 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m...

Page 70: ...27 3 27 4 52 52 25 24 35 35 24 62 62 66 44 60 15 3 25 25 31 4 71 2 14 13 OAC02960 ANSI CE AUS ONLY DUAL LANGUAGE ONLY ANSI CE AUS ONLY Figure 4 8 Decal Installation Sheet 3 of 5 T o o r d e r g o t o...

Page 71: ...SECTION 4 MACHINE OPERATION 31215027 4 23 11 10 10 4 44 44 44 9 34 12 45 69 45 12 11 OAC2970 Figure 4 9 Decal Installation Sheet 4 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 72: ...SECTION 4 MACHINE OPERATION 4 24 31215027 46 53 1 13 53 35 35 26 26 54 CE AUS ONLY OAC02980 72 Figure 4 10 Decal Installation Sheet 5 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 73: ...56650 1001256650 7 EC600SJP 1001256652 1001256652 1001256652 1001256652 1001256652 1001256652 1001256652 1001256652 7 H600SJP 1001256651 1001256651 1001256651 1001256651 1001256651 1001256651 10012566...

Page 74: ...529 27 3251243 3251243 3251243 3251243 28 0860520 0860520 0860520 0860520 0860520 0860520 0860520 0860520 31 1703953 1703944 1703945 1703941 1703942 1703943 1703946 32 1702861 1702861 1702861 1702861...

Page 75: ...4371 1704368 1704372 1704373 54 1001209679 100209679 1001209679 1001209679 1001209679 1001209679 1001209679 1001209679 55 1704724 1704724 1704724 1704724 1704724 1704724 1704724 1704724 62 1701499 170...

Page 76: ...5 1001224053 1001224048 1001224049 1001223971 1001224050 1001224052 74 1001228370 1001228370 Table 4 1 Decal Legend Item ANSI 1001248325 B CE Aus 1001248326 A Japan 1001248327 B Korean Eng 1001248328...

Page 77: ...rranty consideration on that particular machine FOLLOWING ANY ACCIDENT THOROUGHLY INSPECT THE MACHINE AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROLS THEN FROM THE PLATFORM CON TROLS DO NOT LIFT...

Page 78: ...he object 5 Once clear restart the machine and return the platform to a safe position 6 Inspect the machine for damage If the machine is damaged or does not operate properly turn off the machine immed...

Page 79: ...tion is reached 3 Push the control lever down when complete Remove the handle from the hand pump and the spool plug from the valve Lowering the Boom 1 Push the control lever on the valve up 2 Install...

Page 80: ...l the desired platform position is reached 3 Remove the handle from the hand pump Swing Left 1 Install the spool plug in the location shown 2 Install the handle into the hand pump and pump the handle...

Page 81: ...is reached 3 Remove the handle from the hand pump Jib Down 1 Install the spool plug in the location shown 2 Install the handle into the hand pump and pump the handle until the desired platform positi...

Page 82: ...SECTION 5 EMERGENCY PROCEDURES 5 6 31215027 OAC03251 Figure 5 1 Manual Descent Decal T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 83: ...t code is set in the JLG Control System which must be reset by a qualified JLG Service Technician NOTE No functional checks of the MSSO system are necessary The JLG Control system will set a Diagnosti...

Page 84: ...able Accessories Accessory Market ANSI USA Only ANSI CSA CE AUS Japan China SoftTouch SkyGlazier FallArrestPlatform 36x60 FallArrestPlatform 36x72 Bolt OnExternalFallArrest 36x72 Bolt OnExternalFallAr...

Page 85: ...ss is required with lanyard not to exceed 6 ft 1 8 M in length that limits the maximum arrest force to 900 lb 408 kg for the trans fastener type and 1350 lb 612 kg for the shuttle type fall arrest sys...

Page 86: ...IDE SWITCH OVERRIDE INDICATOR LIGHT RAIL BUMPER LIMIT SWITCH SOFT TOUCH RAIL BUMPER SOFT TOUCH FRAME LIMIT SWITCH Figure 6 1 Soft Touch NOTE Platform shown in phantom for clarity T o o r d e r g o t o...

Page 87: ...apacity is 310 lb 140 kg one 1 person maximum Do not move platform during use of the external fall arrest system DO NOT OPERATE ANY MACHINE FUNCTIONS WHILE OUTSIDE OF PLATFORM BE CAREFUL WHEN ENTERING...

Page 88: ...corrosion Fittings Brackets Ensure all fittings are tight and there are no signs of fractures Inspect brackets for any damage Attachment Ring No cracks or signs of wear are acceptable Any signs of co...

Page 89: ...27 8 7 1 2 3 4 6 9 5 Figure 6 3 Bolt On External Fall Arrest System 1 BellevilleWasher 2 Washer 3 HexNut 4 JamNut 5 LHBracket 6 AttachmentRing 7 Cable 8 RHBracket 9 Decal T o o r d e r g o t o D i s c...

Page 90: ...l Capacity Specifications INSTALLING OR REMOVING APPROVED ACCESSORIES OR CHANGING PLATFORM SIZE REQUIRES RECALIBRATION OF THE BOOM CONTROL SYSTEM REFER TO SERVICE AND MAINTENANCE MANUAL Capacity Zone...

Page 91: ...AREA EXPOSED TO THE WIND WILL DECREASE STABILITY LIMIT PANEL AREA TO 32 SQ FT 3 SQ M Ensure no personnel are beneath platform Do not exit platform over rails or stand on rails Remove tray when not in...

Page 92: ...e included in the Service and Maintenance Manual Other Publications Available Service and Maintenance Manual 31215028 Illustrated Parts Manual 31215029 7 2 OPERATING SPECIFICATIONS Table 7 1 Operating...

Page 93: ...g cm2 51psi 3 6kg cm2 MaximumDriveSpeed 3 0mph 1 3m s ElectricalSystemVoltage 48volts MaximumHydraulicSystemPressure 3200psi 221Bar MaximumWindSpeed 28mph 12 5m s MaximumManualForce 400N GrossMachineW...

Page 94: ...ives or be of comparable viscosities If use of hydraulic oil other than standard UTTO is desired contact JLG Industries for proper recommendations Table 7 4 Hydraulic Oil Hydraulic System Operating Te...

Page 95: ...Max 38 F 39 C FlashPoint Min 514 F 268 C Viscosity at40 C 33 1cSt at100 C 6 36cSt ViscosityIndex 147 Table 7 7 Mobil EAL Envirosyn SHC 32 Specs Type SyntheticBiodegradable ISOViscosityGrade 32 Densit...

Page 96: ...7 5 Table 7 8 DTE 10 Excel 32 Specs ISOViscosityGrade 32 PourPoint Max 65 F 54 C FlashPoint Min 482 F 250 C Viscosity at40 C 32 7cSt at100 C 6 63cSt at100 F 32 7cSt at212 F 6 63cSt ViscosityIndex 164...

Page 97: ...SECTION 7 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 7 6 31215027 1001211621A Figure 7 1 Hydraulic Oil Specification Sheet 1 of 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 98: ...OPERATION OUTSIDE OF THE TEMPERATURE BOUNDARIES OUTLINES IN THE HYDRAULIC FLUID OPERATION CHART MAY RESULT IN PREMATURE WEAR OR DAMAGE TO COMPONENTS OF THE HYDRAULIC SYSTEM Readily biodegradable clas...

Page 99: ...me at the top Table 7 9 Component Weights Component Pounds Kilograms Frame bare 1381 626 T T bare 2093 950 BoomAssembly E M600 4464 2025 BoomAssembly E M600J 4464 2025 Tire Wheel 226 102 5 SwingDrive...

Page 100: ...SECTION 7 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 31215027 7 9 Figure 7 4 Operator Maintenance and Lubrication Diagram 1 2 3 4 6 5 6 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 101: ...earing Internal Ball Bearing Lube Point s 1 Grease Fittings Capacity A R Lube MPG Interval Every 3 months or 150 hrs of operation Table 7 10 Lubrication Specifications KEY SPECIFICATIONS MPG Multipurp...

Page 102: ...MAINTENANCE 31215027 7 11 2 Generator Engine If Equipped Lube Point s Fill Cap Capacity Refer to engine manual Lube EO Interval Check daily Change in accordance with engine manual T o o r d e r g o t...

Page 103: ...O Interval Check Level daily Change every 2 years or 1200 hours of operation 4 Hydraulic Filter Interval Change after first 50 hrs and every 6 months or 300 hrs thereafter or as indicated by Condition...

Page 104: ...k level every 3 months or 150 hrs of operation change every 2 years or 1200 hours of operation 6 Wheel Drive Hub Lube Point s Level Fill Plug Capacity 0 4 gal 1 5 L Lube EPGL Interval Check level ever...

Page 105: ...activate Swing control lever and return boom to stowed position centered between drive wheels When boom reaches center stowed position lockout cylinders should release and allow wheel to rest on groun...

Page 106: ...nt JLG recommends a replacement tire be the same size ply and brand as originally installed on the machine Please refer to the JLG Parts Manual for the part number of the approved tires for a particul...

Page 107: ...L Tighten the lug nuts to the proper torque to prevent wheels from coming loose Use a torque wrench to tighten the fasteners If you do not have a torque wrench tighten the fasteners with a lug wrench...

Page 108: ...aranteed Sound Power Level LWA per European Directive 2000 14 EC Noise Emission in the Environment by Equipment for Use Outdoors based on test methods in accordance with Annex III Part B Method 1 and...

Page 109: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 110: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

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