JLG 1932E2 Operator'S And Safety Manual Download Page 2

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Summary of Contents for 1932E2

Page 1: ...Operators and Safety Manual ANSI Model 1932E2 2032E2 2632E2 2646E2 3246E2 3120854 June 25 2004 ...

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Page 3: ...e owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG Industries Inc reserves the right to make specification changes without prior notification Contact JLG Industries Inc for updated information ...

Page 4: ...IS WILL HAVE A RED BACKGROUND INDICATES A POTENTIALITY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN SERIOUS INJURY OR DEATH ON THE MACHINE THIS WILL HAVE AN ORANGE BACKGROUND INDICATES A POTENTIALITY HAZARDOUS SITUATION WHICH IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES ON THE MACHINE THIS WILL HAVE A YELLOW BACKGROUND IMPO...

Page 5: ...RELATED BULLETINS CONTACT JLG INDUSTRIES INC OR THE LOCAL AUTHO RIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE ONLY WITH WRITTEN PERMISSION FROM THE MANUFACTURER JLG INDUSTRIES INC SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE CONTACT ...

Page 6: ...120854 REVISION LOG Original Issue February 1998 Revised May 1998 Revised February 1999 Revised November 2 1999 Revised July 21 2000 Revised November 16 2001 Revised January 15 2002 Revised June 16 2003 Revised June 25 2004 ...

Page 7: ...3 1 3 3 Operating Characteristics and Limitations 3 1 3 4 Controls and Indicators for Non Proportional Control 3 2 3 5 Controls and Indicators for Proportional Control 3 5 SECTION 4 MACHINE OPERATION 4 1 Description 4 1 4 2 General 4 2 4 3 Motor Operation 4 2 4 4 Raising and Lowering Lifting 4 2 4 5 Platform Extension 4 3 4 6 Steering 4 3 4 7 Traveling Driving 4 3 4 8 Parking and Stowing 4 4 4 9 P...

Page 8: ...ecal Location 2032E2 2632E2 2646E2 3 11 3 6 Decal Location 3246E2 3 14 4 1 Grade and Sideslope 4 3 4 2 Lift and Tie Down 4 5 4 3 Lifting Chart 4 6 LIST OF TABLES TABLE NO TITLE PAGE NO 1 1 Minimum Safe Approach Distances M S A D 1 3 2 1 Inspection and Maintenance Table 2 2 2 2 Maximum Cutout Height 2 3 3 1 Tilt 3 4 3 2 Decal Location Legend 1932E2 3 9 3 3 Decal Location Legend 1932E2 Continued 3 1...

Page 9: ...el to operate the machine who have demonstrated that they understand the safe and proper operation and mainte nance of the unit Read understand and obey all DANGERS WARN INGS CAUTIONS and operating instructions on the machine and in this manual Ensure that the machine is to be used in a manner which is within the scope of its intended application as determined by JLG All operating personnel must b...

Page 10: ...should never be left at end of travel fully extended or fully retracted before shutdown or for long periods of time Always bump control in opposite direction slightly when function reaches end of travel This applies both to machines in operation or in the stowed position Do not allow personnel to tamper with or operate the machine from the ground with personnel in the plat form except in an emerge...

Page 11: ...for machine movement and electrical line swaying Maintain a clearance of at least 10 ft 3m between any part of the machine and its occupants their tools and their equipment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clear ance is required for every additional 30 000 volts or less DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIB ITED ZONE MSAD ASSUME ALL...

Page 12: ...sonnel at least 6 ft 1 8m away from machine during all driving operations Under all travel conditions the operator must limit travel speed according to conditions of ground sur face congestion visibility slope location of personnel and other factors causing hazards of collision or injury to personnel Be aware of stopping distances in all drive speeds When driving in high speed switch to low speed ...

Page 13: ...wledge of the mechanical operation of the machine to recognize a malfunction or potential malfunction 6 The safest means to operate the machine where overhead obstructions other moving equipment and obstacles depressions holes drop offs 7 Means to avoid the hazards of unprotected electrical conductors 8 Specific job requirements or machine application Training Supervision Training must be done und...

Page 14: ...r rental delivery Owner Dealer or User Qualified JLG Mechanic Service and Mainte nance Manual and appli cable JLG inspection form Frequent Inspection In service for 3 months or 150 hours whichever comes first or Out of service for a period of more than 3 months or Purchased used Owner Dealer or User Qualified JLG Mechanic Service and Mainte nance Manual and appli cable JLG inspection form Annual M...

Page 15: ...uctions IF THE MACHINE DOES NOT OPERATE PROPERLY TURN OFF THE MACHINE IMMEDIATELY REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL DO NOT OPERATE THE MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION Function Check Perform the Function Check as follows 1 From the ground control panel with no load in the platform a Check that all guards protecting the switches or locks are in place b Operate al...

Page 16: ... MACHINE PREPARATION AND INSPECTION 2 4 JLG Lift 3120854 5 6 4 12 7 8 9 11 10 13 14 15 16 17 18 19 21 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 3 2 1 Figure 2 1 Daily Walk Around Inspection 2032E2 2632E2 2646E2 3246E2 Sheet 1 of 2 ...

Page 17: ...ut Switch See Note 7 Compartment Cover and Latches See Note 8 Ground Controls Placard secure and legible control switches return to neutral position emer gency stop switch functions properly Control markings legible 9 Hydraulic Reservoir Recommended hydraulic fluid level on level indicator on tank Breather cap secure and working 10 Hydraulic Filter See Note 11 Hydraulic Pump Motor See Note 12 Poth...

Page 18: ...PONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 6 JLG Lift 3120854 6 5 7 4 13 8 9 10 12 11 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 32 2 3 1 Figure 2 2 Daily Walk Around Inspection 1932E2 Sheet 1 of 2 ...

Page 19: ...ee Note 7 Drive Cutout Switch See Note 8 Compartment Cover and Latches See Note 9 Ground Controls Placard secure and legible con trol switches return to neutral position emergency stop switch functions properly Control markings legible 10 Hydraulic Reservoir Recommended hydraulic fluid level on level indicator on tank Breather cap secure and working 11 Hydraulic Filter See Note 12 Hydraulic Pump M...

Page 20: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 8 JLG Lift 3120854 This page left blank intentionally ...

Page 21: ...ederal State and Local Statutes including training in the recognition and avoidance of potential hazards in the work place with particular attention to the work to be per formed 4 Proper use of all required personnel safety equip ment 5 Sufficient knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunction 6 The safest means to operate near overhead obs...

Page 22: ...r 6 volts the sup plied battery charger will not pick up the charge The battery charger is located in the right side battery door The charger is a 20 Amp SCR style charger equipped with a manual switch that allows the operator to select 110 125 Volt input or 220 250 Volt input A rocker switch circuit breaker is included to reset the charger in the event of a loss of power LED s on the front panel ...

Page 23: ... to provide power to the plat form control station and also to turn off power to the platform function controls in the event of an emer gency With the power selector switch positioned to platform power is turned on by pulling the switch out on and is turned off by pushing the switch in off 2 Enable Switch The enable switch is located on the left side of the platform control box This switch must be...

Page 24: ...tivated by the Tilt Alarm Switch when the chassis is on a slope See Figure 3 1 Tilt for degree of tilt per model IF TILT ALARM IS ON WHEN PLATFORM IS RAISED LOWER PLATFORM COMPLETELY THEN REPOSITION MACHINE SO THAT IT IS LEVEL BEFORE RAISING PLATFORM 8 Tilt Alarm Warning Light If Equipped A red warning light on the control box panel will illu minate when the chassis is on a slope See Figure 3 1 Ti...

Page 25: ... are noted where applicable Special attention should be paid to these operating characteristics as they may be somewhat different from those on previous JLG machines IT IS A GOOD PRACTICE TO AVOID PRESSURE WASHING ELEC TRICAL ELECTRONIC COMPONENTS SHOULD PRESSURE WASHING BE UTILIZED TO WASH AREAS CONTAINING ELECTRI CAL ELECTRONIC COMPONENTS JLG INDUSTRIES INC REC OMMENDS A MAXIMUM PRESSURE OF 750 ...

Page 26: ... and powered deck extension switches to control speed and direction for the selected function The drive high drive and posi trac functions may be operated simultaneously but the drive lift and powered deck extension functions must be operated independently of each other If the drive lift and powered deck extension functions are selected simultaneously no function will operate If this occurs pause ...

Page 27: ...rive lift and powered deck extension functions simulta neously If the drive lift and powered deck exten sion functions are selected simultaneously no function will operate If this occurs pause then press only one of the function switches to activate the function DO NOT LIFT DOWN WITHOUT COMPLETELY RETRACTING THE PLATFORM EXTENSION DO NOT ATTEMPT TO OPERATE THE LIFT AND DRIVE FUNC TIONS AT THE SAME...

Page 28: ...SECTION 3 USER RESPONSIBILITIES AND MACHINE CONTROL 3 8 JLG Lift 3120854 1 2 2 3 1 3 Figure 3 4 Decal Location 1932E2 ...

Page 29: ...8 1932E2 N A 1532E2 3252598 1932E2 3252747 1532E2 3252598 1932E2 3252747 1532E2 3252598 1932E2 N A 1532E2 3252598 1932E2 N A 1532E2 3252598 1932E2 3252747 1532E2 3252598 1932E2 11 3251813 N A N A 3251813 N A 3251813 N A N A N A 12 N A 1703969 N A 1703973 1703970 1703868 1703971 1703972 N A 13 1703818 1703818 1704611 1703894 1703865 1703865 1703882 1703887 1704282 14 1703869 1703869 1703869 1703869...

Page 30: ...703813 9 N A N A 1702928 N A 1702928 10 3252747 1532E2 3252598 1932E2 3252747 1532E2 3252598 1932E2 N A 1532E2 3252598 1932E2 3252747 1532E2 3252598 1932E2 3252747 1532E2 3252598 1932E2 11 N A 3251813 N A 3251813 N A 12 N A 1703829 1703974 1703837 1703969 13 1703857 1703865 1703841 1703841 1703818 14 1703869 1703869 1703869 1703869 1703869 15 1703962 1703961 N A 1702552 N A 16 1703868 1703868 N A ...

Page 31: ...SECTION 3 USER RESPONSIBILITIES AND MACHINE CONTROL 3120854 JLG Lift 3 11 5 2 4 2 3 1 6 6 4 5 7 10 9 8 11 4 5 2 2 2 3 13 14 15 16 17 18 14 19 Figure 3 5 Decal Location 2032E2 2632E2 2646E2 ...

Page 32: ...52567 2032E2 N A 2632E2 3252568 2646E2 3252567 2032E2 N A 2632E2 3252568 2646E2 3252567 2032E2 1705013 2632E2 3252568 2646E2 3252567 2032E2 N A 2632E2 3252568 2646E2 3252567 2032E2 N A 2632E2 3252568 2646E2 3252567 2032E2 N A 2632E2 3252568 2646E2 3252567 2032E2 1705013 2632E2 3252568 2646E2 11 N A N A N A 1702928 N A 1702928 1702928 1702928 N A 12 1703813 1703813 1704613 1703893 1703864 1703840 1...

Page 33: ...8 1703865 1703833 1703857 10 3252567 2032E2 1705013 2632E2 3252568 2646E2 3252567 2032E2 N A 2632E2 3252568 2646E2 3252567 2032E2 N A 2632E2 3252568 2646E2 3252567 2032E2 1705013 2632E2 3252568 2646E2 3252567 2032E2 1705013 2632E2 3252568 2646E2 11 N A 1702928 1702928 1702928 N A 12 1703840 1703813 1703864 1703832 1703856 13 1701509 1701509 1701509 1701509 1701509 14 1703843 1703898 1703898 170383...

Page 34: ...ER RESPONSIBILITIES AND MACHINE CONTROL 3 14 JLG Lift 3120854 1 2 3 4 3 2 1 5 6 7 5 3 2 8 9 6 10 11 12 1 13 14 1 2 3 5 15 16 17 9 18 5 7 11 19 20 21 22 23 24 20 27 26 25 28 29 17 30 Figure 3 6 Decal Location 3246E2 ...

Page 35: ...1 1702631 1702631 1702631 1702631 1702631 1702631 1702631 13 1703823 1703842 1703850 1703866 1703842 1703823 1703866 1703883 1703888 14 3252645 3252645 3252749 3252645 3252565 3252565 3252565 3252565 3252565 15 1703812 1703812 1703812 1703812 1703812 1703812 1703812 1703812 1703812 16 1703706 1703706 1703706 1703706 1703706 1703706 1703706 1703706 1703706 17 1704201 1704201 1704282 1704201 N A N A...

Page 36: ...813 N A 11 1704277 1704277 1704277 1704277 1704277 12 1702631 1702631 1702631 1702631 1702631 13 1703823 1703834 1703858 1704609 1703895 14 3252534 3252645 3252645 3252699 3252565 15 1703812 1703812 1703812 1703812 1703812 16 1703706 1703706 1703706 1703706 1703706 17 1704133 1704201 1704201 1704201 N A 18 1702153 1703961 1703962 1704607 N A 19 1703697 1703697 1703697 1703697 1703697 20 1701509 17...

Page 37: ...sed in Pre Start Inspection Table 4 1 Operating Specifications CE and Australian MODEL 1932E2 2032E2 2632E2 Aust Only 2646E2 3246E2 MaximumWorkLoad Capacity ExtensionOnly 230 kg 120 kg 340 kg 120 kg 230 kg 120 kg 340 kg 120 kg 320 kg 120 kg MaximumOccupants ExtensionOnly 2 persons 70 kg 1 person 40kg 2 persons 180 kg 1person 40kg 2 persons 70 kg 1 person 40kg 2persons 180kg 1 person 40kg 2 persons...

Page 38: ...the ground position while the function is being operated When operating the platform controls the lift switch must be used in conjunction with the enable switch to drive the lever must be depressed in conjunc tion with the joystick travel IF A MOTOR MALFUNCTION NECESSITATES UNSCHEDULED SHUTDOWN DETERMINE AND CORRECT CAUSE BEFORE RESUMING ANY OPERATION ALWAYS POSITION POWER SELECTOR AND EMERGENCY S...

Page 39: ... the previously selected position To return the wheels to the straightened position the switch must be activated in the opposite direction until the wheels are centered 4 7 TRAVELING DRIVING NOTE High drive is cut out when the platform is raised above the preset heights listed in Figure 4 2 High Drive Cutout DO NOT DRIVE WITH PLATFORM RAISED EXCEPT ON A SMOOTH FIRM AND LEVEL SURFACE FREE OF OBSTRU...

Page 40: ...RUCK OR WHEN ADE QUATE TRACTION IS NOT ACHIEVED BY TRAVELING FORWARD Traveling in Reverse 5 Position power selector switch at ground control sta tion to platform 6 Position emergency stop switch at platform control station to on position 7 Squeeze joystick depressing red trigger on front of joystick and move joystick backward reverse for duration of travel For additional drive speed pull joy stick...

Page 41: ...EQUIRES THE SCISSOR ARMS TO BE RAISED To engage the safety prop raise the platform then remove the prop from the prop bracket until it hangs verti cally Lower the platform until the safety prop rests on the point provided on the arm Maintenance can now begin To store the safety prop raise the platform so that the prop can be rotated counterclockwise until it rests on the bracket provided on the sc...

Page 42: ...s or other lifting devices must be capable of handling the following weights TOWING It is not recommended that this machine be towed except in the event of an emergency such as a machine malfunc tion or a total machine power failure Refer to Section 6 for emergency towing procedures Model GVW CE Specifications Approximate 1932E2 1360 kg 2032E2 2091 kg 2632E2 AustralianOnly 2415 kg 2646E2 2086 kg 3...

Page 43: ...the chocks and move the machine to an appropriate maintenance area or onto the truck After moving the machine complete the following pro cedures 1 Position the machine on a firm level surface 2 Chock the wheels securely 3 Using a 19mm wrench engage the parking brake by moving the brake cams to the vertical position 4 Turn the black knob on the main control valve clock wise all the way in to engage...

Page 44: ...rols DO NOT CONTINUE OPERA TION IF CONTROLS DO NOT FUNCTION NOR MALLY 3 Cranes forklift trucks or other equipment which may be available are to be used to remove platform occupants and stabilize motion of the machine in case machine controls are inadequate or malfunc tion when used Platform Caught Overhead If the platform becomes jammed or snagged in overhead structures or equipment do not continu...

Page 45: ...SECTION 6 INSPECTION AND REPAIR LOG 3120854 JLG LIft 6 1 SECTION 6 INSPECTION AND REPAIR LOG Table 6 1 Inspection and Repair Log Date Comments ...

Page 46: ...SECTION 6 INSPECTION AND REPAIR LOG 6 2 JLG Lift 3120854 Table 6 1 Inspection and Repair Log Date Comments ...

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Page 48: ...enson 80 Suite 71 13092 310 Campinas SP Brazil Phone 55 19 3295 0407 Fax 55 19 3295 1025 JLG Europe B V Jupiterstraat 234 2132 HJ Foofddorp The Netherlands Phone 31 23 565 5665 Fax 31 23 557 2493 JLG Industries Norge AS Sofeimyrveien 12 N 1412 Sofienyr Norway Phone 47 6682 2000 Fax 47 6682 2001 JLG Polska UI Krolewska 00 060 Warsawa Poland Phone 48 91 4320 245 Fax 48 91 4358 200 JLG Industries Eur...

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