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      WARNING 

      CAUTION 

OWNER and USER RESPONSIBLITIES 

                                                                                                                             JH INDUSTIRES INC.  

 Modifications  and  additions  shall  not  be  performed 
without  the  manufacturer’s  prior  written  approval.  
Where  such  authorization  is  granted,  capacity,      
operation, and maintenance instruction plates, tags, 
or decals shall be changed accordingly.

 

 
 

 

 

OPERATION 

 

 

Before  operating  the  dock  lift,  read  and  follow 
safety  practices  on  page  #4  of  this  manual  and 
this  entire  section.    Use  by  untrained  people 
could result in serious  injury or death.  DO NOT 
USE  THE  DOCK  LIFT  IF  IT  LOOKS  DAMAGED 
OR  DOES  NOT  SEEM  TO  WORK  PROPERLY.  
Tell your supervisor it needs  repair.  

 

 

Always 

use 

common 

sense 

and 

take                             

responsibility for the safety of everyone near the 
dock lift.  The operator is in direct control of the 
dock  lift  and  therefore  it  is  his  or  her                        
responsibility  to  conform  with  good  safety                    
practices.    The  operators  safety  as  well  as  the 
safety  of  other  personnel  on  or  near  the  lift  is 
dependent  on  the  decisions  he  or  she  makes 
while operating the lift.  Failure to operate the lift 
safely could cause serious injury or death. 

 

Keep  all  body  parts  clear  of  any  moving  parts 
and travel path of the scissor arms while raising 
or lowering the dock lift.  Never go under a dock 
lift 

without 

maintenance 

bars 

properly               

positioned  and  secured.    Pinch  points  are                                    
created when the  dock  lift  moves  up  and  down.  
Keep away from any “pinch point”   

(See Figure 

#6)  

Part of your body or article of clothing could 

become  caught  serious  injury  or  death  could 
occur.  

 

To  avoid  damage  to  load  and  dock  lift  do  not        
operate  unit  if  any  obstructions  or  debris  may               
interfere with the safe operation of the dock lift.  
Damage to the lift could occur or the load could 
become  unstable,  serious  injury  or  death  could 
occur. 

 

Be sure that all personnel in the area are a safe   
distance  away  from  the  lift  and  aware  that  you 
are about to move it. Failure to follow these and 
other  provided warnings  could  result  in  serious 
injury or death.  
 

 
 
 
 
 
 
 
 
 

 
 
 
 
 

FIGURE #8—

Pinch Points

 

 
 
 

Placards,  warning  labels  and  decals  are  to  warn, 
inform or provide information to safely use the dock 
lift.  Verify all provided placards, warning labels and 
decals  are  legible.    Replace  any  missing  or             
damaged labels or placards.   (See Figure # ) 
 

The  function  of  a  dock  lift  is  to  raise,  lower  or        
position  loads  and  equipment  within  the  specified 
capacity  to  a  desired  height  or  position.    Lifting  or 
positioning  is  provided  through  hydraulic  cylinders.  
Upon  application  of  hydraulic  power,  the  cylinder 
extends  or  retracts  uniformly,  either  lifting  or           
lowering the platform. 
 
Hydraulic  power  is  supplied  through  a  combination 
pump motor assembly.  The power unit incorporates 
a  pressure  relief  valve,  load  holding  check  valve, 
lowering valve, and oil reservoir.   
 

Pinch Point is created 
when the bridge is 
flipped down onto the 
dock or truck 

Summary of Contents for Copperloy

Page 1: ...rvice this product unless you have read and understand the Safety Practices Warnings Installation and Operating Instructions contained in this manual Failure to do so could result in serious injury or death Model __________________________ Serial __________________________ Date __________________________ Dock Lift Installation Owner s Manual WARNING ...

Page 2: ......

Page 3: ...s or modification to the PIT MOUNT DOCK LIFT 3 damage resulting from the misuse of the PIT MOUNT DOCK LIFT THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED WHICH EXTEND BEYOND THE DESCRIPTION ABOVE THERE IS NO WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE J H Industries Inc warranties extend only to the product itself J H Industries Inc DISCLAIMS all liability arising out of the w...

Page 4: ...E Below is each of these signal words along with their definitions as directly referenced from ANSI Z535 4 1998 SAFETY NOTICE is the preferred signal word to address practices not related to personal injury The safety alert symbol shall not be used with this signal word As an alternative to NOTICE the word CAUTION without the safety alert symbol may be used to indicate a message not related to per...

Page 5: ...d to carry personnel or other material handling equipment without the supplied handrail and safety chains installed Maintain equipment to safe working condition at all times during service See maintenance section for servicing schedule Do not use the dock lift it is looks damaged or does not seem to work properly Tell your supervisor if it needs repair right away Do not use this unit for anything ...

Page 6: ... storage and shipping protect the power unit from weather and moisture Moisture in or around the power unit could cause electrical shock Prior to installation verify there is no water or moisture present failure to do so could cause personal injury or death The electrical motor or power pack can give off sparks and does not qualify as an explosion proof unit unless ordered otherwise Verify the are...

Page 7: ...lift in a pit position the lift and align the frame carefully so a 1 clearance is maintained around the deck or platform Level the unit and place solid shims and grout under the base frame as required See FIGURE 2 FIGURE 2 Eyebolts for lifting Mount the dock lift on a stable flat surface grout and add shims as needed If not mounted properly the dock lift could be unstable and tip over during use w...

Page 8: ...oncrete floor Optional wall mount brackets are available 10 Connect all hydraulic lines as required Make sure to blow out all lines prior to connection with compressed air or flush with hydraulic fluid Use correct hydraulic fluid as stated in this manual See FIGURE If incompatible hydraulic oil is used damage to the hydraulic system could occur Make sure that all hydraulic lines are free of the do...

Page 9: ... unsafe work areas and can be a fire hazard Any material or foreign objects in the area of the dock lift could interfere with the movement of the lift and cause damage Because of pinch points and geometry foreign objects that get caught in the table could become projectiles and cause personal injury or death Clean all hydraulic oil that is not contained in the system Failure to do so could result ...

Page 10: ...UIT WITH 14 MIN RADIUS 20 DEPTH LOWERED HEIGHT 1 2 PIT FLOOR MUST BE LEVEL SUPPLIED BY OTHERS FIGURE 6 Three Sided Pit Diagram FIGURE 7 Standard Pit Diagram BRIDGE WIDTH 2 PLATFORM LENGTH 6 1 2 7 8 DIA BUMPER POST 2 REQUIRED BY OTHERS 3 X3 X1 4 MIN CURB ANGLE WITH ANCHOR STRAPS BY OTHERS 60 60 20 20 2 1 2 MIN CONDUIT WITH 14 MIN RADIUS DEPTH LOWERED HEIGHT 1 2 POWER PACK 1 2 DEEP BRIDGE RECESS BRI...

Page 11: ...ft as required to ensure proper operation The frequency of inspection and maintenance shall be based upon the manufacturer s recommendations and be compatible with operating conditions and the severity of the operating environment Dock lifts that are not in proper operating condition shall be immediately removed from service until repaired Maintenance and repairs shall be made by a qualified perso...

Page 12: ...are created when the dock lift moves up and down Keep away from any pinch point See Figure 6 Part of your body or article of clothing could become caught serious injury or death could occur To avoid damage to load and dock lift do not operate unit if any obstructions or debris may interfere with the safe operation of the dock lift Damage to the lift could occur or the load could become unstable se...

Page 13: ...g or damaged parts See Figure 7 7 All loads and equipment need to be centered on the platform of the dock lift The load needs to be secured and kept from shifting or moving during raising or lowering of the lift Operation of the Dock Lift 1 Once the load and personnel are situated and ready to be raised or lowered attach the safety chain and lift and fasten the bridge plate See FIGURE 7 FIGURE 9 S...

Page 14: ...to the dock lift and could result in serious injury or death Always use common sense and take responsibility for the safety of everyone near the lift table The flowing are the only factory approved practices for working under the dock lift At ALL times while working under the dock lift these instructions need to be followed If any of the safety or maintenance devices seem to be damaged or missing ...

Page 15: ...ntire lift Verify that all welds are structural sound and free from damage or cracks Check all pins and bearings for excessive wear or damage See Figure 11 Inspect the structure of the lift for any damage or wear Inspect the level of the hydraulic fluid fill as necessary using the correct oil See Figure 12 Inspect for hydraulic leaks or damaged hydraulic components Visually inspect the safety chai...

Page 16: ...perator personnel near the lift during usage and the hydraulic system in the dock lift The relief valve is factory set for a specific pressure never change the settings of this valve the system could build up extreme pressures which would cause hydraulic components to fail and serious injury or death may occur Changing Hydraulic Fluid 1 The hydraulic reservoir is located attached to the hydraulic ...

Page 17: ...of the cylinder rod 6 Place the hose connection end of the cylinder in a container or bucket and force the cylinder closed to remove all hydraulic fluid from cylinder If the dock lift is equipped with multiple cylinders it is recommended to rebuild all cylinders at the same time Seals generally wear at the same rate if you only rebuild one cylinder you may have to pull the lift out of service soon...

Page 18: ...ure that it is fully seated in it s groove CYLINDER REINSTALLATION 1 Remount cylinder in lift and reinstall all cylinder pins and keeper plates See FIGURE 14 2 Reattach all hydraulic hoses 3 Clean up any spilled oil so as not to misinterpret later as a new leak 4 Bring the table back out of maintenance and cycle the dock lift 3 4 times to get all air out of the hydraulic system Check the oil and t...

Page 19: ...nings labels or placards Always be certain the lift is in the raised position SECURED WITH THE MAINTENANCE BAR See FIGURE 9 before doing any maintenance or repairs under the dock lift Failure to do so could result in serious injury or death Be sure the hydraulic system is not under pressure before loosening or doing any maintenance to the hydraulic system Pressurized hydraulic fluid can pierce ski...

Page 20: ... done by a qualified technician and meet all applicable codes If it s necessary to make trouble shooting checks inside the control box with the power on USE EXTREME CAUTION Do not place your fingers or un insulated tools inside the control box Touching wires or other parts inside the control box could result in electrical shock death or serious injury FIGURE 17 Electrical Schematic ...

Page 21: ...28 2 1 Overload Relay 6 0 8 5A 460VAC 063 029 3 1 Overload Relay 10 0 14 0A 208 230VAC 063 034 4 1 230 460V 24VAC Secondary Transformer 210 008 5 1 Fuse Holder Block 210 006 6 1 5amp Fuse 210 003 7 2 DIN Rail Mounting Adapter 9 1 6 x9 x6 Nema 12 Enclosure 063 027 8 1 DIN Rail 9 00 LG 063 061 1 2 3 4 9 5 6 7 ...

Page 22: ...20 WARNING LABELS JH INDUSTIRES INC 1 2 3 5 4 7 ...

Page 23: ... of the dock lift handrail Requires 2 CUT AND DISCARD FOR DOCK LIFTS WITH HANDRAIL ONLY 6 To be attached to all control panels or electrical boxes 7 To be attached to Maintenance each side of handle Requires 4 WARNING All dock lifts must have the minimum labeling as shown in this section Any less or labels that are illegible must be replaced immediately Labeling defines possible injury or death re...

Page 24: ...230 VAC 460VAC 1 1 5 H P 3 Phase Power Pack Assembly 2 1 3 Phase Dock Lift Electrical Panel 3 1 3 Sight Gauge 4 1 Filler Breather 5 1 Pressure Relief Cartridge 6 1 Check Valve Cartridge 7 1 N C Poppet Valve Manual Override 8 1 24VAC Coil 9 1 1 5000 PSI Pressure Gauge 2 9 8 7 4 6 3 4 ...

Page 25: ...23 STANDARD PARTS LIST JH INDUSTIRES INC ...

Page 26: ...36 JH INDUSTIRES INC NOTES ...

Page 27: ...37 JH INDUSTIRES INC NOTES ...

Page 28: ...JH Industries Inc 1981 E Aurora Road Twinsburg OH 44087 Phone 1 330 963 4105 Fax 1 330 963 4111 Toll Free 1 800 321 4968 www copperloy com JH INDUSTIRES INC _ ...

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