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JETStream Rotomag X22, Product Instructions

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JETStream Rotomag X22 Product Instructions Download Page 25

25

PI-078

June 2021

Appendix A

Exploded View

Figure F

    

*Tow ring with eye is PN 
52386 and is included in Premium Kits only.  
  66170 comes standard with Rotomag assembly.

NOTE:

 Part numbers in parenthesis are used in Rotomag X22N assembly.  

  Part numbers and descriptions are subject to change without notice.

7

3d

5

1

2

3a

4

3b

3c

8

3e

3g

3f

3g

3f

6

Rotomag X22 Assembly PN 63945

(Rotomag X22N PN 65095)

Item

Qty

Part Number

Description 

1

1

27072

Retaining Ring

2

1

52803

Shroud

3a-3g

1

54535

Rebuild Kit

3a

1

54449

Mandrel

3b

1

52351

Thrust Washer

3c

1

54448

Bushing

3d

1

52384

Thrust Bearing

3e

1

25193

O-ring, Mandrel

3f

2

52636

Backup Ring, Bushing

3g

2

26870

O-ring, Bushing

4

1

54452

Body

5

1

63944
(65094)

Rotor

6

6

RM-PLUG
(64682)
(JS4F-PLUG)

Plug, ½”-28 UNEF
Plug, ¼” NPT internal hex
Plug, ¼” NPT external hex

7

1

66170*

Tow Ring, No Eye

8

1

26869

Setscrew

Summary of Contents for Rotomag X22

Page 1: ...0 Also read the yellow JETSTREAM SAFETY WARNING pamphlet included with the shipment of your new RotoMag X22 and reproduced inside this publication This product is sold with the understanding that the...

Page 2: ...ription 14 Section 3 Preparation for Use 16 Section 4 Setup 17 Section 5 Operation 19 Section 6 Service 20 Section 7 Troubleshooting 24 Appendix A Exploded View 25 Parts Placement 26 Appendix B 27 Flo...

Page 3: ...n operation of maintenance of waterblast equipment and to provide adequate supervision of person nel at all times Read the following in its entirety before connecting operating or repair ing equipment...

Page 4: ...rblast product Contact manufacturer 7 Thoroughly review alternative methods before initiating any potential ly dangerous waterblasting operation Fully automated semi automated and or mechanized method...

Page 5: ...efore making required repairs or adjustments The pump operator should watch the nozzle operator at all times in case any difficulty arises and it becomes necessary to depres surize system If the pump...

Page 6: ...any poten tially dangerous shotgunning or hand lancing operation Fully automated semi automated and or mechanized methods should all be considered first Contact the applicable waterblasting manufactur...

Page 7: ...o not operate a hand held gun while standing on slippery surfaces 7 The control gun operator should always start blasting with a low system pressure and slowly increase blasting pressure Depress and r...

Page 8: ...t at 12 000 psi if maximum operating pressure is 10 000 psi B For secondary protection a rupture disc assembly containing a manufacturer s approved disc having a burst rating of 1 4 times maximum oper...

Page 9: ...e exposed to rust and corrosion B Cover is loose has blisters or bulges C Hose has been crushed or kinked D End fitting shows evidence of damage slippage or leakage E Hose has been exposed to pressure...

Page 10: ...have the pin installed prior to use or the nozzle may unscrew from the lance while in service and cause the lance to blow back toward the operator 8 With nozzles requiring adjustment always read appl...

Page 11: ...zzle and lance double back toward operator within large diameter pipe C Anti withdrawal device prevents the lance from exiting the tube or pipe Contact JETSTREAM for additional information regarding t...

Page 12: ...over 4 ft long requires two men for support and safe operation Operator at tube should use a foot control gun so he can instantly relieve system pressure in case of emergency 7 When using and moving l...

Page 13: ...d follow all manufacturer s repair instructions All tool torque clearance and lubrication recommendations should be followed 4 During replacement of any part inspect mating part for wear and replace i...

Page 14: ...gnetic braking system to control rotation speed Completely field repairable in less than 5 minutes 90 radial 45 forward 45 rearward nozzle angles 2X radial low speed nozzle ports 2X radial high speed...

Page 15: ...200 Maximum Flow l min 227 Inlet Connection 3 4 MP Female Tube or Pipe I D in 3 1 2 to 60 Tube or Pipe I D mm 90 to 1525 Speed Range RPM 30 600 Number of Nozzle Ports 8 Nozzle Port Connections X22 1...

Page 16: ...dispersing lubricant like WD 40 3 3 See nozzle charts in Appendix B to choose nozzle configuration flow rate and desired operating pressure The Rotomag X22 is equipped with two forward facing ports a...

Page 17: ...pipe connections should have a minimum thread engagement of 4 threads 4 Apply anti seize compound to the threads and cone on the male end of the adapter NOTE Do not use Teflon tape 5 Install the Roto...

Page 18: ...ey Tighten connection 1 1 2 to 2 turns past hand tight 3 For Rotomag X22 Apply anti seize compound to male threads of nozzles and install using 3 16 hex key Tighten to 50 lbs in For Rotomag X22N Apply...

Page 19: ...ng device is strongly recommended when using nozzle extensions to prevent damage to the extensions or the Rotomag X22 The Rotomag X22 can be used for minimum service tem perature of 20 C 4 F and a max...

Page 20: ...ange without notice Rotomag X22 Assembly PN 63945 Rotomag X22N PN 65095 Item Qty Part Number Description 1 1 27072 Retaining Ring 2 1 52803 Shroud 3a 3g 1 54535 Rebuild Kit 3a 1 54449 Mandrel 3b 1 523...

Page 21: ...ary while unscrewing tow ring 7 5 Remove tow ring 7 and thrust bearing 3d beneath 6 Slide the rotor 5 off the mandrel 3a 7 If a new mandrel o ring 3e is needed carefully remove the old o ring using a...

Page 22: ...om surface of the rotor 5 5 Install the new mandrel o ring 3e onto the mandrel 3a 6 Insert the mandrel 3a completely into the body 4 It may require a twisting motion 7 Install the rotor 5 into the man...

Page 23: ...moved replace by sliding shroud 2 over body 4 and installing retaining ring 1 in groove on body 4 See Figure E for proper installation Failure to tighten the tow ring setscrew could result in the roto...

Page 24: ...Thrust washer moved Re install correctly may need replacement Debris Clean Spins slowly Incorrect nozzle size or worn nozzles Replace nozzles Debris Clean Pressure too low Nozzle worn or wrong size Re...

Page 25: ...b 3c 8 3e 3g 3f 3g 3f 6 Rotomag X22 Assembly PN 63945 Rotomag X22N PN 65095 Item Qty Part Number Description 1 1 27072 Retaining Ring 2 1 52803 Shroud 3a 3g 1 54535 Rebuild Kit 3a 1 54449 Mandrel 3b 1...

Page 26: ...PLUGS O RING PICK 63443 52351 WASHER 52384 BEARING 52636 2 BACKUP RING 26870 2 BUSHING O RING 25193 1 MANDREL O RING 26759 8 NOZZLE O RING 63809 3 32 HEX KEY TOW RING SET SCREW 63808 REBUILD KIT 5453...

Page 27: ...pipes for more effec tive cleaning Replacement o ring Part number 26759 Replacement vane Part number 26871 NOTE Diameter includes two extensions plus rotor diameter Individual length is the length of...

Page 28: ...nal hex Rotomag X22N Replacement o ring Part number 26759 Backout Preventers Mount to pipe flanges to prevent backing out of pipe cleaning nozzles Important during events of unexpected and sudden shif...

Page 29: ...alizer size chosen Compatible with any tool using proper fittings Comes with central lance for mounting tools Part No Diameter in mm 63843 ROTO 18 75 475 Note Does not include nipple or fittings FOR 1...

Page 30: ...f Rotomag X22 1 2 28 UNEF male connection Select nozzles using the charts by choosing operating pressure desired flow and two four six or eight nozzle operation Part No Diameter in mm 63842 ROTO 6 6 0...

Page 31: ...eration JS4F Nozzles Flush mount design Stainless steel Precision drilled orfice Tapered geometry provides highly cohesive distortion free waterjets for concentrated work saving cleaning and cutting p...

Page 32: ...33 1 35 1 RM 067 P4TC 067 0 067 14 4 18 6 22 0 26 2 29 3 32 1 34 7 37 1 39 4 RM 069 P4TC 069 0 069 15 2 19 6 23 2 27 7 31 0 33 9 36 7 39 2 41 6 RM 073 P4TC 073 0 073 16 9 21 8 25 7 30 8 34 4 37 7 40...

Page 33: ...2 41 3 44 1 46 8 RM 057 P4TC 057 0 057 20 3 26 2 31 0 37 1 41 5 45 4 49 1 52 5 55 6 RM 063 P4TC 063 0 063 24 6 31 7 37 5 44 9 50 2 54 9 59 4 63 4 67 3 RM 067 P4TC 067 0 067 27 6 35 7 42 2 50 5 56 4 6...

Page 34: ...7 P4TC 047 0 047 20 7 26 7 31 6 37 8 42 2 46 3 50 0 53 4 56 7 RM 052 P4TC 052 0 052 25 1 32 4 38 3 45 8 51 2 56 1 60 6 64 8 68 7 RM 057 P4TC 057 0 057 29 9 38 6 45 7 54 6 61 1 66 9 72 3 77 3 RM 063 P4...

Page 35: ...042 0 042 22 0 28 4 33 6 40 1 44 8 49 1 53 1 56 7 60 2 RM 047 P4TC 047 0 047 27 2 35 2 41 6 49 7 55 6 60 9 65 8 70 3 74 6 RM 052 P4TC 052 0 052 33 1 42 7 50 5 60 4 67 5 74 0 79 9 RM 057 P4TC 057 0 057...

Page 36: ...Pressure PSI LEAK BY GPM Rotomag X 22 Flow for 2 RMS Carbide Nozzles RMS Nozzle Part Number Dia In 3000 5000 7000 10000 12500 15000 17500 20000 22500 RMS 018 0 018 4 6 5 1 5 6 6 1 6 5 6 9 RMS 025 0 02...

Page 37: ...lasting Pressure PSI LEAK BY GPM Rotomag X 22 Flow for 6 RMS Carbide Nozzles RMS Nozzle Part Number Dia In 3000 5000 7000 10000 12500 15000 17500 20000 22500 RMS 018 0 018 5 1 6 0 7 2 8 0 8 8 9 5 10 2...

Page 38: ...gment to be defective in material or factory workmanship Repairs or replace ments are to be made at Jetstream in Houston Jetstream FS Solutions Rental Center the customer s location or at other locati...

Page 39: ...PLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ALL OF WHICH ARE DISCLAIMED THIS DISCLAIMER AND EXCLUSION SHALL APPLY EVEN IF ANY WARRANTY POSSIBLY ASSERTED FAILS OF ITS ESSENT...

Page 40: ...venient locations across the United States FS Solutions provides high performance parts accessories Jetstream rentals repair rebuild and safety training Gonzales LA 225 647 0660 Highland IN 219 924 31...

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