14
9.0
Maintenance/Lubrication
Lathe must be serviced at all
lubrication points and all reservoirs filled to
operating level before the lathe is put into
service. Failure to comply may cause serious
damage to the lathe.
The ZH series lathe is shipped with oil in the
reservoirs. Coolant is not included.
Use clean lubricants and check levels often,
including before each working shift. To ensure
proper lubrication, oil levels should not be less than
the center of the oil sight glass. Try not to overfill,
as this may cause leakage.
A chart is supplied in
section 15.0
for quick
reference to all lubrication points.
Unless specified otherwise, the lubrication points
require a non-detergent, ISO 68, SAE 20W oil. The
recommended brand for this lathe is Mobil DTE
®
Oil Heavy Medium.
1.
Headstock
– Oil must be up to indicator mark
in oil sight glass at the
rear
of the headstock.
[NOTE: The sight glass on the
front
of the
headstock (A, Figure 8) verifies operation of
the oil pump, the one at
rear
of headstock (not
shown) indicates oil level]. Top off with SAE
20W oil. Fill by removing the rubber mat and
unscrewing the plug (B) on top of the
headstock.
2. To drain the headstock, remove the nut on the
drain pipe (C, figure 9). Drain oil completely
and clean out all metal shavings, then rinse
the casting case with kerosene. During the
breaking-in process for the lathe, the first oil
change should be after 10 days; the second
after 20 days. Then change the oil in the
headstock every three months.
Figure 8 – Headstock lubrication
Figure 9 – Lubrication points
3.
Oil Filter
– The filter should be cleaned once a
month. To access, open the top cover on the
headstock, unscrew the nut on the oil line, and
pull up the oil line to bring the filter up. See
Figure 10. Use a brush to clean.
Summary of Contents for ZH Series
Page 34: ...34 18 0 Change Gear Diagram Figure 54...
Page 35: ...35 This page intentionally left blank...
Page 40: ...4 1 1 Bed Assembly I Exploded View...
Page 41: ...5 1 2 Bed Assembly I for 120 ZH only Exploded View...
Page 44: ...8 2 1 Bed Assembly II Exploded View...
Page 45: ...9 2 2 Bed Assembly II for 120 ZH only Exploded View...
Page 48: ...12 3 1 Headstock Assembly I Exploded View b b Z Z Z...
Page 51: ...15 4 1 Headstock Assembly II Exploded View...
Page 54: ...18 5 1 Headstock Assembly III Exploded View...
Page 56: ...20 6 1 Headstock Assembly IV Exploded View b...
Page 59: ...23 7 1 Headstock Assembly V Exploded View b...
Page 62: ...26 9 1 Gear Box Assembly I Exploded View...
Page 64: ...28 10 1 Gear Box Assembly II Exploded View...
Page 67: ...31 11 1 Gear Box Assembly III Exploded View...
Page 70: ...34 12 1 Brake Assembly Exploded View...
Page 72: ...36 13 1 Saddle and Cross Slide Assembly Exploded View...
Page 75: ...39 14 1 Tool Post and Compound Rest Assembly Exploded View...
Page 77: ...41 15 1 Apron Assembly I Exploded View...
Page 80: ...44 16 1 Apron Assembly II Exploded View...
Page 83: ...47 17 1 Apron Assembly III Exploded View...
Page 85: ...49 18 1 Apron Assembly IV Exploded View...
Page 87: ...51 19 1 Tailstock Assembly I Exploded View...
Page 89: ...53 20 1 Tailstock Assembly II Exploded View...
Page 91: ...55 21 1 Steady Rest Assembly Small and Large Exploded View...
Page 95: ...59 24 1 Travel Stop Assembly Exploded View...
Page 100: ...64 27 2 Electrical Diagram...