15
Figure 10 – Oil filter access
4.
Change Gea
r Axle – Periodically remove end
plug (J, Figure 9) and press #2 lithium grease
into the axle to lubricate the gear axle and
sleeve. Coat all gears with non-slinging
grease.
5.
Gearbox
– Oil must be up to indicator mark in
oil sight glass (D, Figure 8). Top off with SAE
20W oil. To add oil to the gearbox, pour it into
the pan (E, Figure 9). To drain, remove drain
plug (F, Figure 9). Drain oil completely and
refill after the first three months of operation.
Then change oil in the gearbox every six
months.
6.
Apron
– Oil must be between indicator marks
in the oil sight glass (G, Figure 11). Top off
with SAE 20W oil. Unscrew oil plug (H, Figure
11) to fill. To drain, remove drain plug on the
underside of apron. Drain oil completely and
refill after the first three months of operation.
Then, change oil in the apron annually.
Figure 11 – Lubrication points
7.
One-shot Lube System:
Pull knob (I, Figure 11)
and hold for several seconds to allow oil to fill
the pump from the apron reservoir. Then
release the knob which will push the oil
through various oil lines to lubricate the ways
below the saddle. Perform this several times
daily.
8. Threading Dial – Frequently lubricate via one
ball oiler (P, Figure 11) on top of the dial with
SAE 20W oil.
9. Cross Slide – Daily lubricate one ball oiler on
the handwheel housing (L, Figure 11)and three
ball oilers on the platform (K, Figure 12), with
SAE 20W oil.
Figure 12 – Lubrication points
10.
Saddle
– The anti-dust felt on both ends of the
v-guide ways (Figure 13) should be cleaned
weekly with kerosene. If the felt becomes
damaged, replace it.
Figure 13 – Anti-dust felt
11.
Compound Re
st – Daily lubricate two ball
oilers (M, Figure 12) on top of compound rest
with SAE 20W oil.
12.
Tool Post
– Regularly clean dirt and coolant
from around the tool post to maintain its re-
positioning accuracy(N, Figure 11).
13.
Leadscrew, Feed Rod, and Direction
Control Axle
– Slide the cover on the right
side bracket (Figure 14) to expose the oil port
and fill with SAE 20W oil daily. The oil is
distributed to all three elements by a woolen
line.
Summary of Contents for ZH Series
Page 34: ...34 18 0 Change Gear Diagram Figure 54...
Page 35: ...35 This page intentionally left blank...
Page 40: ...4 1 1 Bed Assembly I Exploded View...
Page 41: ...5 1 2 Bed Assembly I for 120 ZH only Exploded View...
Page 44: ...8 2 1 Bed Assembly II Exploded View...
Page 45: ...9 2 2 Bed Assembly II for 120 ZH only Exploded View...
Page 48: ...12 3 1 Headstock Assembly I Exploded View b b Z Z Z...
Page 51: ...15 4 1 Headstock Assembly II Exploded View...
Page 54: ...18 5 1 Headstock Assembly III Exploded View...
Page 56: ...20 6 1 Headstock Assembly IV Exploded View b...
Page 59: ...23 7 1 Headstock Assembly V Exploded View b...
Page 62: ...26 9 1 Gear Box Assembly I Exploded View...
Page 64: ...28 10 1 Gear Box Assembly II Exploded View...
Page 67: ...31 11 1 Gear Box Assembly III Exploded View...
Page 70: ...34 12 1 Brake Assembly Exploded View...
Page 72: ...36 13 1 Saddle and Cross Slide Assembly Exploded View...
Page 75: ...39 14 1 Tool Post and Compound Rest Assembly Exploded View...
Page 77: ...41 15 1 Apron Assembly I Exploded View...
Page 80: ...44 16 1 Apron Assembly II Exploded View...
Page 83: ...47 17 1 Apron Assembly III Exploded View...
Page 85: ...49 18 1 Apron Assembly IV Exploded View...
Page 87: ...51 19 1 Tailstock Assembly I Exploded View...
Page 89: ...53 20 1 Tailstock Assembly II Exploded View...
Page 91: ...55 21 1 Steady Rest Assembly Small and Large Exploded View...
Page 95: ...59 24 1 Travel Stop Assembly Exploded View...
Page 100: ...64 27 2 Electrical Diagram...