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OWNER’S MANUAL

JWS-25CS HD Wood Shaper

JET EQUIPMENT & TOOLS, INC.

P.O. BOX 1349

253-351-6000

A WMH Company

Auburn, WA 98071-1349

Fax 253-939-8001

www.jettools.com

e-mail [email protected]

M-708322 9/00

Summary of Contents for JWS-25CS

Page 1: ...OWNER S MANUAL JWS 25CS HD Wood Shaper JET EQUIPMENT TOOLS INC P O BOX 1349 253 351 6000 A WMH Company Auburn WA 98071 1349 Fax 253 939 8001 www jettools com e mail jet jettools com M 708322 9 00 ...

Page 2: ...aintenance JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MECHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU JET SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR...

Page 3: ... by removing starter keys DON T FORCE THE MACHINE It will do the job better and safer at the rate for which it was designed USE THE RIGHT MACHINE Don t force a machine or attachment to do a job for which it was not designed USE THE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your machine ...

Page 4: ... of injury to persons NEVER STAND ON A MACHINE Serious injury could occur if the machine tipped of if the blade is unintentionally contacted CHECK DAMAGED PARTS Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts br...

Page 5: ...p 6 Contents of Shipping Container 6 Assembly 7 Electrical Connections 8 Electrical Controls 8 Spindle Installation Removal 8 Belt Adjustment 9 Speed Change 9 Squaring the Fence 9 Fence Adjustment 10 Changing Cutters 10 Table Ring Removal and Installation 11 Spindle Control 11 Using the Fence as a Guide 11 12 Shaping with Collars and Starting Pin 12 Collar Positioning 13 Starting Pin 13 Troublesho...

Page 6: ...aint thinner or any cellulose based solvent These will damage painted surfaces and melt plastic Contents of the Shipping Container 1 Shaper Box 1 1 Dust Chute 2 Ratcheting Handles 2 Handwheel Handles 2 1 2 3 4 Spindles 2 Knobs 2 Washers 1 Draw Bar Nut 1 Spindle Guard Assembly 1 Arbor Wrench 1 Open End Wrench Box 2 2 Fence Assemblies 1 Miter Gauge Assembly 2 Angle Hex Wrenches 2 Hold down Assemblie...

Page 7: ...ets with four wood screws Then attach the wood and brackets to the plate guard using two screws and washers 7 Place the fence bracket assembly A Fig 2 on the table and secure by threading ratcheting handle B Fig 2 into dust chute 8 Tighten hex cap bolt C Fig 2 into the dust chute using a 14mm wrench 9 Attach the wooden fence D Fig 2 to the fence bracket assembly using two countersink flat head scr...

Page 8: ...ious injury To install 1 The shaper comes with a 1 2 and 3 4 spindle assembly 2 Raise the spindle fully by turning handwheel clockwise 3 Clean the spindle and spindle housing 4 Place the spindle into the spindle housing and line up the cut out portion of the spindle with the raised section of the spindle housing 5 Completely thread the drawbar Fig 4 into the spindle through the bottom of the main ...

Page 9: ... will have to be squared with the mounting surface and adjusted parallel to each other To correct do the following 1 Check the two ratcheting handles A Fig 6 holding the fence assembly to the table and make sure they are tight 2 Check the four countersink flat head screws B Fig 6 that secure the wooden fences and make sure they are tight 3 Take a 2x4 with a jointed edge and clamp it to the shaper ...

Page 10: ...ated above the spindle nut To mount or change cutters first remove the safety lock nut Remove the spindle nut by placing one wrench on the spindle nut and another wrench on the flats on top of the spindle Always replace the safety lock nut before operating shaper Tool changing must be done with the utmost care keeping in mind the following points 1 Cutters collars and spacers mounted on the spindl...

Page 11: ...g lifts out 5 Clean rings and insert thoroughly Operation Spindle Control To raise or lower spindle 1 Loosen spindle lock handwheel found on the left side of the cabinet 2 Raise or lower spindle to desired height by turning handwheel found on the front side of the cabinet There is an indicator scale found by the handwheel which will aid with raising and lowering measurements 3 Tighten spindle lock...

Page 12: ...and Starting Pin Follow these rules when shaping with collars and starting pin for safest operation and best results 1 Collars must be smooth and free from all gum or other substances 2 The edge of the work must be smooth Any irregularity in the surface which rides against the collar will be duplicated on the shaped surface 3 A portion of the work s edge must remain untouched by the cutter so that...

Page 13: ... advantages and disadvantages of the first two methods This method is used primarily where both edges of the work are to be shaped Starting Pin WARNING Using the starting pin should only be attempted by advanced users If you have never used this method before it is recommended you get training from a qualified person who is knowledgeable in starting pin shaping Failure to comply may cause serious ...

Page 14: ...all Replace cord or wiring with proper gauge wire Extension cord too light or too long Replace with adequate size cord Power source is not adequate Contact local electrical utility Cuts are unsatisfactory Dull cutter Replace cutter Gum or pitch on cutter Remove cutter and clean with solvent Cutterhead rotating in the wrong direction Check for proper rotation at start up Feeding work in the wrong d...

Page 15: ...form Use holddowns keep constant pressure against fence Work burns Cutting too deep on one pass On hardwoods take light cuts attain full depth with several passes Forcing work Feed work slowly and steadily Cut height not uniform Variation in pressure holding work to table Keep pressure firm throughout pass Use holddowns Make pass slowly and steadily Keep work under cutter whenever possible Cuts no...

Page 16: ...16 Base Breakdown ...

Page 17: ... 2 Table Ring 1 24 TS 0270061 Socket Set Screw 5 16 18x5 8 3 25 709520 Miter Gauge Assembly incls 25 1 25 8 1 25 1 TS 0680031 Flat Washer 5 16 1 25 2 JWS25 125 2 Miter Gauge Body 1 25 3 JWS25 125 3 Washer 1 25 4 JWS25 125 4 Flat Head Screw 1 25 5 JWS25 125 5 Knob 1 25 6 JWS25 125 6 Screw 3 16x1 4 1 25 7 JWS25 125 7 Pointer 1 25 8 JWS25 125 8 Guide Plate 1 26 JWS25 126 Label spindle lock 1 27 TS 00...

Page 18: ...18 Motor Assembly ...

Page 19: ...20071 Lock Washer 1 4 7 22 TS 0050031 Hex Head Screw 1 4 20x3 4 6 23 TS 0070031 Hex Head Screw 1 2 13x1 1 2 1 24 TS 0680031 Flat Washer 5 16 6 25 TS 0720081 Lock Washer 5 16 6 26 TS 0561021 Hex Nut 5 16 18 8 27 TS 0680021 Flat Washer 1 4 3 28 JWS25 228 Pointer 1 29 JWS25 229 Flat Head Screw M5x0 8x10 1 30 VB K23 V Belt K 23 1 31 JWS25 231 Shaft 1 32 JWS25 232 Plate 1 33 JWS25 233 Motor Plate Brack...

Page 20: ...20 Spindle Assembly ...

Page 21: ... M5x16 1 9 JWS25 309 Ball Bearing 1 10 JWS25 310 Spindle Housing 1 11 709527 Spindle 1 2 1 12 JWS25 312 Ball Bearing 1 13 JWS25 313 Snap Ring S 25 1 14 JWS25 314 Pulley 1 15 JWS25 315 Gear Washer 1 16 JWS25 316 Lock Nut 1 17 JWS25 317 Hex Nut 3 8 1 18 JWS25 318 Washer 1 19 JWS25 319 Hex Nut 1 2 1 20 JWS25 320 Spacer 1 2x1 2 2 21 JWS25 321 Spacer 1 2x3 4 1 22 JWS25 322 Spacer 1 2x1 1 23 JWS25 323 D...

Page 22: ...22 Fence Breakdown ...

Page 23: ...25 415 Guide Plate 4 709522 Work Hold Down 16 JWS25 416 Slide Block 4 17 JWS25 417 Knob 2 18 JWS25 418 Bracket Fence L H 1 19 JWS25 419 Hex Head Bolt 3 8x3 4 2 20 TS 0680031 Flat Washer 5 16 4 21 TS 0720081 Lock Washer 5 16 4 22 TS 0561021 Hex Nut 5 16 18 4 23 JWS25 423 Ratcheting Handle 2 24 TS 0680041 Flat Washer 3 8 2 25 TS 0267021 Socket Set Screw 1 4x1 4 2 26 JWS25 426 Knob 2 27 TS 0720091 Lo...

Page 24: ...24 Electrical Schematic ...

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