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7

10.0

  Troubleshooting the JSJ-3XA Service Jack  

 

 

Symptom Possible 

Cause

Correction

Jack fails to lift load, 
or only partially lifts. 

Release 

valve 

open. 

Close valve by rotating handle 
clockwise. 

Weight capacity exceeded. 

Use other lifting equipment; load must 
not exceed rated capacity of jack. 

Low hydraulic fluid. 

With jack on level ground, lower saddle 
completely. Remove fill plug and check 
oil level. Fill as needed with approved 
hydraulic fluid. Reinstall fill plug. 

Jack fails to rise to 
height limit. 

Low hydraulic fluid. 

With jack on level ground, lower saddle 
completely. Remove fill plug and check 
oil level. Fill as needed with approved 
hydraulic fluid. Reinstall fill plug. 

Jack fails to hold load 
in raised position. 

Release 

valve 

open. 

Close valve by rotating handle 
clockwise. 

Jack oil leaks 

Reservoir overfilled. 

Drain some oil from reservoir. 

Seals 

are 

worn. 

Have seals replaced by authorized 
service center. 

Handle won’t pump 
full stroke. 

Air 

in 

system. 

Bleed air from system by opening 
release valve and pumping handle 
several times. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

11.0

  Replacement Parts 

Replacement parts are listed on the following pages. To order parts or reach our service department, call 
1-800-274-6848 Monday through Friday (see our website for business hours, www.waltermeier.com). 
Having the Model Number and Serial Number of your machine available when you call will allow us to 
serve you quickly and accurately. 

Summary of Contents for JSJ-3XA

Page 1: ...3 Ton Short Chassis Service Jack Model JSJ 3XA WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 454224 Ph 800 274 6848 Revision A 02 2012 www waltermeier com Copyright 2012 Walter Meier Manufacturing Inc ...

Page 2: ...stage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at ...

Page 3: ...1 Raising the jack 6 8 2 Lowering the jack 6 9 0 Maintenance 6 10 0 Troubleshooting the JSJ 3XA Service Jack 7 11 0 Replacement Parts 7 11 1 1 Main Body Assembly 3T Short Chassis Service Jack Exploded View 8 11 1 2 Main Body Assembly 3T Short Chassis Service Jack Parts List 9 11 2 1 Power Unit Assembly 3T Short Chassis Service Jack Exploded View 10 11 2 2 Power Unit Assembly 3T Short Chassis Servi...

Page 4: ... JET Consumer Relations at 1 800 274 6848 or visit www jettools com for the location of your nearest JET Authorized Service Center 14 Jack service must be performed by qualified personnel only Use only genuine JET factory replacement parts use of unauthorized parts may cause risk of injury and may void warranties 15 Use only approved hydraulic fluid ISO 32 hydraulic oil or jack oil Use of other fl...

Page 5: ...4 3 4 120mm Overall Length C 27 3 4 703 5mm Overall Width E 13 1 2 343mm Handle Length two pieces F 39 1 2 1000mm Net Weight 77 lb 35kg Shipping Weight 80 5 lb 36 5kg Figure 1 The specifications in this manual were current at time of publication but because of our policy of continuous improvement Walter Meier Manufacturing Inc reserves the right to change specifications at any time and without pri...

Page 6: ...in handle socket 8 0 Operating instructions Important During shipment and handling air sometimes gets into the hydraulic system causing poor lifting performance Before initial operation purge any air from system by fully opening pump release valve turn handle counter clockwise Then while holding saddle down pump handle rapidly several times 8 1 Raising the jack 1 Close release valve by turning han...

Page 7: ...heck oil level Fill as needed with approved hydraulic fluid Reinstall fill plug Jack fails to hold load in raised position Release valve open Close valve by rotating handle clockwise Jack oil leaks Reservoir overfilled Drain some oil from reservoir Seals are worn Have seals replaced by authorized service center Handle won t pump full stroke Air in system Bleed air from system by opening release va...

Page 8: ...8 11 1 1 Main Body Assembly 3T Short Chassis Service Jack Exploded View ...

Page 9: ...15 Hex Nut M10 3 18 JSJ3S 19 Screw 1 19 JSJ3S 20 Lock Washer 18mm 2 20 JSJ3S 26 Torsion Spring 1 21 JSJ3S 21 Pin 2x16mm 1 22 JSJ3S 22 Washer 8mm 4 23 JSJ3S 27 Handle Socket 1 24 JSJ3S 24 Pump Pin 1 25 JSJ3S 25 Bolt 1 26 JSJ3S 23 Release Valve Gear 1 27 JSJ3S 29 Gear Shaft 1 28 JSJ3S 31 Hex Cap Bolt M6x35 1 29 JSJ3S 32 Lower Handle 1 30 JSJ3S 34 Upper Handle 1 31 JSJ3S 33 Handle Grip 1 32 JSJ21 4XA...

Page 10: ...10 11 2 1 Power Unit Assembly 3T Short Chassis Service Jack Exploded View ...

Page 11: ...4XA 3220 Ram 1 32 21 JSJ21 4XA 3221 Seal Ring 1 32 22 JSJ21 4XA 3222 Cylinder 1 32 23 JSJ21 4X 88 Back Up Ring Ø50 2 x ø47 x 1 6 1 32 24 JSJ21 4X 89 O Ring Ø46 5 x ø2 4 1 32 25 JSJ21 4XA 100 Filter 2 32 26 JSJ21 4XA 3226 Screw M8x16 3 32 27 SB 6MM Steel Ball 6mm 4 32 28 JSJ21 4X 83 O Ring Ø14 x ø2 65 2 32 29 JSJ21 4XA 72 Back Up Ring Ø18 x ø14 x 1 5 2 32 30 JSJ21 4X 75 Piston Pump Ø14 1 32 31 JSJ2...

Page 12: ...Short Service Jack Model JSJ 3XA Serial No Capacity 3 ton Test Load ton Date of Inspection Judgment PASSED Inspector WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www waltermeier com ...

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