Jet JRL-912 Operating Instructions And Parts Manual Download Page 6

 

5.0

  Setup and assembly 

    Read  and  understand  the 

entire  contents  of  this  manual  before 
attempting  assembly  or  operation!    Failure  to 
comply may cause serious injury! 

5.1

  Unpacking and cleanup 

1.  Remove all contents from shipping carton. Do 

not  discard  cartons  or  packing  material  until 
product 

is 

assembled 

and 

running 

satisfactorily. 

2.  Inspect  contents  for  shipping  damage.  Report 

any damage to your distributor. 

3.  Compare  contents  of  shipping  carton  with  the 

contents list below. Report shortages, if any, to 
your distributor. 

5.2

  Shipping contents 

See Figures 5-1 thru 5-5. 

Box #1 

Cast iron table

 

 

1  Router table, cast iron 

 

6  Socket head cap screws, M6x16 

 

6  Lock washers M6 

 

6  Flat washers M6 

 

10  Socket flat head screws, M6x20 

 

10  Hex nuts M6 

 
OR… 

MDF table 

 

1  Router table, MDF/Melamine 

 

10  Socket flat head wood screws M7x40 
32  Phillips pan hd. wood screws 3/16” x 5/8” 

 

 

Box #2  

Router Lift Assembly 

1  Router Lift 
2  Crank handle 

 

 

 

1  Pin wrench 

 

1  Router adaptor, 3-1/4 in. 

 

1  Router adaptor, 3-1/2 in. 

 

4  Hex wrenches, 3,4,6,8 mm 

 

2  Socket hd flat screws M6x30 

 

1  Starter pin with screw 

 

1  Insert ring, 38.1mm 

 
Box #3  

Dust Collection Box Assembly

 

 

1  Front panel with door 

 

1  Left panel 

 

1  Right panel 

 

1  Rear panel 

 

1  Bottom panel 

 

1  Dust port 

 

1  Dust hose with clamps 

 

6  Hex cap screws M6x12 

 

6  Flat washers M6 

 

6  Lock washers M6 

 

3  Pan hd. machine screws M4x10 

 

26   Pan hd. machine screws M4x6

 

 

Box #4  

Stand Assembly

 

 

4  Leg tubes 

 

4  Support bars – 2 long, 2 short 

 

4  Lower braces – 2 long, 2 short 
1  Miter gauge assembly 

 

1  Switch assembly 

 

1  Swivel caster assembly 

 

2  Wheels 

 

2  Wheel brackets 
1  Tool holder assembly 

 

4  Levelers 

 

2  Bit storage racks 

 

2  Hex cap screws M8x50 

 

2  Lock nuts M8 

 

6  Flat washers, M8 

 

4  Socket hd cap screws M6x16 

 

4  Flat washers M6 
40  Hex cap screws M6x12 

 

40  Flat washers M6 

 

2  Pan hd mach screws M4x20 

 

4  Hex nuts M4 

 
Box #5  

Fence Assembly

 

 

1  Dust port 

 

1  Guard 

 

1  Fence 

 

2  Fence faces 

 

2  Side bracket bases 

 

2  Side brackets 
1  Miter gauge fence 
2  Lock handles with nuts 
8  Lock knobs with T-bolts 
10  Flat washers M8 
2  Fence spacers 
8  Socket hd cap screws, M6x12 
6  Hex cap screws 1/4x5/8 
6  Flat washers M6 
6  Square nuts 1/4 

 

2  Wing nuts M6* 

 

2  Flat washers M6* 

 

2  Hex cap screws  M6x30* 

(* packaged inside miter gauge fence) 

5.3

  Tools required for assembly 

Cross-point (Phillips) screwdriver 
Hex wrenches 4, 6, 8mm 
Open-end wrenches 10,12,14 mm 
(

NOTE: A ratchet wrench with sockets will speed 

assembly time.)

 

 

 

Figure 5-1a:  Box #1  Cast Iron Table 

Summary of Contents for JRL-912

Page 1: ...s Manual Router Lift and accessories Model JRL 912 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 737000 Ph 800 274 6848 Edition 3 03 2019 www jettools com Copyright 2017 JET 737000CK shown This pdf document is bookmarked ...

Page 2: ... turning it on 14 Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately after completion of maintenance 15 Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended ...

Page 3: ...jury and or possible machine damage This means that if precautions are not heeded it may result in serious or possibly even fatal injury SAVE THESE INSTRUCTIONS 2 0 About this manual This manual is provided by JET covering assembly and maintenance procedures for a JET Model JRL 912 Router Lift with Table and Stand This manual contains instructions on installation safety precautions general operati...

Page 4: ...ional servicing 14 10 0 Optional accessories 15 11 0 Replacement parts 15 11 1 1 Router Lift Assembly 737000 Exploded View 16 11 1 2 Router Lift Assembly 737000 Parts List 17 11 2 1 Stand Assembly 737004 Exploded View 18 11 2 2 Stand Assembly 737004 Parts List 19 11 3 1 Dust Collection Box Assembly 737005 Exploded View 20 11 3 2 Dust Collection Box Assembly 737005 Parts List 21 11 4 1 Fence Assemb...

Page 5: ...und body only Minimum 3 1 4 Ø with collar Maximum 4 1 4 Ø Dimensions Router Lift plate 9 25 x 11 75 in 235 x 299 mm Insert provided 1 1 2 in I D Table 24 x 32 in 610 x 813 mm Fence dust port 2 1 2 in 63 5 mm O D Fence body length 32 in 813 mm Sub Fence length Two at 16 in 406 mm Dust collection box dust port 4 in 101 6 mm O D Complete kit fully assembled LxWxH 40 x 32 x 42 in 1016 x 813 x 1067 mm ...

Page 6: ...t Collection Box Assembly 1 Front panel with door 1 Left panel 1 Right panel 1 Rear panel 1 Bottom panel 1 Dust port 1 Dust hose with clamps 6 Hex cap screws M6x12 6 Flat washers M6 6 Lock washers M6 3 Pan hd machine screws M4x10 26 Pan hd machine screws M4x6 Box 4 Stand Assembly 4 Leg tubes 4 Support bars 2 long 2 short 4 Lower braces 2 long 2 short 1 Miter gauge assembly 1 Switch assembly 1 Swiv...

Page 7: ...7 OR Figure 5 1b Box 1 MDF Table Figure 5 2 Box 2 Router Lift Assembly Figure 5 3 Box 3 Dust Collection Box Figure 5 4 Box 4 Stand Assembly Figure 5 5 Box 5 Fence Assembly ...

Page 8: ...Position JET logo toward front of stand 2 Install levelers 19 These can be adjusted for height at any time to make the stand level and accommodate use of the wheels and swivel caster Tighten leveler hex nut against stand 3 Install wheels 12 with brackets and swivel caster 14 with its bracket 4 Mount power switch with bracket 10 and storage hook assembly 42 to legs Figure 5 6 2 2 3 3 4 4 7 5 6 8 14...

Page 9: ...ide down Use mat or cardboard underneath to prevent scratching table surface 4 Install dust collection box to bottom of table Cast iron table Use six hex cap screws lock washers and flat washers into threaded holes MDF table Use Phillips pan head wood screws into pilot holes 5 6 Mounting table to stand 1 Mount table to stand and secure with fasteners Cast iron table Use socket head cap screws lock...

Page 10: ...ten screws on bases 18 3 Carefully align zero mark on scale with inscribed line at edge of table see Figure 5 9 This is best done using a steel straight edge or carefully jointed piece of wood laid across entire width of table and along the inscribed lines Tighten knob to fix scale position Repeat for other side 4 Slide hex nut 7 into rail channel 13 and mount fence 1 using handles 2 and washers 5...

Page 11: ...3 1 4 diameter to maximum 4 1 4 diameter Router must be disconnected from power when installing 1 Lower router lift with crank handle see Figure 7 30 so that router spindle will not protrude through insert when being installed 2 Remove router lift and place upside down on a table 3 Slide router not provided as far as it will go into router lift collar If router body diameter is too small install o...

Page 12: ...or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Failure to comply may cause serious or fatal injury Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately Grounded cord connected tools intended f...

Page 13: ...etting of miter gauge angle by placing an angle measuring device against miter gauge fence and T slot The narrow table T slot will accommodate additional routing accessories 7 3 Router elevation Insert pin wrench and turn to lock or unlock insert To raise or lower router insert crank handle into hole and turn To secure router height use crank handle in Lock hole Figure 7 3 8 0 Operations Before us...

Page 14: ...oth sub fences are set in a straight line as shown in Figure 8 3 Figure 8 3 9 When the operation removes the entire edge of the work for example in jointing or making a full bead the shaped edge will not be supported by the outfeed sub fence when both fences are in line In this case place a shim behind the outfeed sub fence that is equal thickness to the depth of cut To determine size of shim posi...

Page 15: ...lowing pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday 8 00 a m to 5 00 p m CST Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Non proprietary parts such as fasteners can be found at local hardware stores or may be ordered from JET Some parts are shown for reference o...

Page 16: ...16 11 1 1 Router Lift Assembly 737000 Exploded View ...

Page 17: ...TS 1512021 Socket Head Flat Screw M4 0 7 12 4 26 5FK B05 Key Double Rd Hd 4 4 12mm 5 27 BB 6804ZZ Ball Bearing 6804ZZ 5 28 JRL912 128 Crank Handle Sleeve 1 29 BB 6900ZZ Ball Bearing 6900ZZ 6 30 F010966 Socket Head Flat Screw BO M6 1 0 30 2 31 JRL912 131 Chain 1 32 F006040 C Retaining Ring Ext 10mm 4 33 TS 1541021 Nylon Lock Hex Nut M6 1 0 4 34 JRL912 134 Pin Wrench 1 35 JRL912 135 Anti Backlash Pi...

Page 18: ...18 11 2 1 Stand Assembly 737004 Exploded View ...

Page 19: ... Machine Screw M4 0 7 20 2 30 TS 2311061 Hex Nut Full M6 1 0 1 31 TS 0640091 Nylon Lock Hex Nut 3 8 16 1 32 TS 1550071 Flat Washer M10 1 34 SBR30M 53 Hex Cap Screw M8 90 2 35 5AD D04A Phillips Pan Hd Machine Screw M5 0 8 8 6 36 JRL912 236 Support Plate 1 37 JRL912 237 Phillips Pan Hd Machine Screw M5 0 8 45 4 38 JRL912 238 Tool Bracket 1 39 TS 1550061 Flat Washer M8 2 40 TS 1550031 Flat Washer M5 ...

Page 20: ...20 11 3 1 Dust Collection Box Assembly 737005 Exploded View 5N 14N 3 3 2N 8 4 12 11 12 10 7 13 4 19 20 20 4 3 3 3 15 16 17 1N 6N 9N 18 3 3 ...

Page 21: ...inuous Hinge 1 6N JRL912 306N Left Panel 1 7 JRL912 307 Rear Panel 1 8 JRL912 308 Power Cord Clamp 2pcs 2 9N JRL912 309N Bottom Panel 1 10 JRL912 310 Adjustable Vent Base 1 11 JRL912 311 Adjustable Vent Plate 1 12 JRL912 312 Rivet M32 5 13 JRL912 313 Dust Hose M63 80cm 1 14N JRL912 314N Door Panel 1 15 TS 1482021 Hex Cap Screw M6 1 0 12 6 16 TS 2361061 Lock Washer M6 6 17 TS 1550041 Flat Washer M6...

Page 22: ...2 11 4 1 Fence Assembly 737001 Exploded View 9 9 25 23 26 28 10 11 4 12 13 14 15 16 18 17 19 20 22 5 6 5 6 21 21 4A 31 30 22 3 32A 8 8 12 13 18 16 17 19 15 14 1 2 4 5 6 5 6 5 6 2 4 4 5 5 7 7 32 24 27 29 ...

Page 23: ...0mm 2 16 JRL912 416 Square Nut 1 4 6 17 TS 1550041 Flat Washer M6 6 18 TS 1503031 Socket Head Cap Screw M6 1 0 12 8 19 TS 0050021 Hex Cap Screw 1 4 20x5 8 6 20 JRL912 420 Lock Knob M6 12 2 32 JRL912 432 Dust Port 1 Optional Accessories 8 JRL912 408 Shims for Sub Fence set of 2 401mm 1 21 737010 Vertical Feather Board Assembly set of 2 1 22 737011 Horizontal Feather Board Assembly set of 2 1 32A 73...

Page 24: ... TS 2311061 Hex Nut M6 1 0 10 4 TS 1503041 Socket Head Cap Screw M6 1 0x16 6 5 TS 2361061 Lock Washer M6 6 6 TS 1550041 Flat Washer M6 6 11 5 3 MDF Table Assembly 737003 Parts List Index No Part No Description Size Qty 1 JRL912 601 Router Table MDF 32 x24 1 2 JRLS 602 Phillips Flat Hd Wood Screw M7x40 10 4 JRLS 603 Pan Head Wood Screw 3 16 x 5 8 28 12 F010966 Socket Head Flat Screw BO not shown M6...

Page 25: ...itional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law App...

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Page 28: ...28 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...

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