background image

 

 

7.0

  Features 

7.1

  Miter Cutting Head 

The 

miter cutting head

  is  the  unit  that  cuts  the 

material and consists of a cast iron base, blade 
support  unit  and  guard,  transmission  unit,  and 
motor.  The  depth  of  cut  is  set  by  adjusting  the 

depth cut stop

.  The  miter  cutting  head  swivels 

and locks into -45º, 90º, and +45º by means of a 

locking mechanism

. Depressing the mechanism 

overrides the lock, permitting the head to adjust 
to 

any

 position between -45º and +45

7.2

  Miter Position Lock 

The 

miter position lock

 secures the miter cutting 

head  from  movement.  The  miter  is  secured 
when  the  lock  is  pushed  all  the  way  to  the  left 
and can be positioned when the lock is moved to 
the right. 

7.3

  Self-centering Vise 

The 

self-centering vise

  holds  the  work  piece  in 

place during cutting. The work piece is secured 
in the vise by turning the 

vise handles

7.4

  Blade Lock 

The 

blade lock

  secures  the  arbor  from  rotation 

when  attempting  to  change  blades.  The  blade 
lock is 

pushed in

 when changing blades.  

 The 

blade lock

  is  not  spring 

loaded and 

must be pulled out

 after the blade 

has  been  replaced  and  before  operating  the 
machine. 

7.5

  Controls 

The 

control panel

 consists of the 

Power

 (On/Off) 

switch  and 

High/Stop/Low

  switch,  and  an 

integral  coolant  system.  To  operate  the 
machine,  the 

Power

  switch  must  be  set  to 

On

 

and the 

High/Stop/Low

 switch must be set for 

Hi

 

or 

Low

. Then depress the trigger handle to start.  

7.6

  Trigger Handle 

The 

trigger handle

  (Figure  1)  is  located  on  the 

operating lever

 used to raise and lower the saw. 

It  contains  a 

micro-switch

,  which  is  activated 

when the operator depresses the 

run trigger

 

Figure 1 

7.7

  Mist Coolant System 

The 

mist coolant system

  sprays  a  coolant  mist 

onto the saw blade during the cutting operation, 
cooling  it  and  the  work  piece  being  cut.  Air  is 
supplied  from  a  compressor  to  the 

air intake 

valve

 (A) located near the bottom of the cabinet 

on the left side. When the head is moved off of 
the top limit switch (Figure 2) when beginning a 
cut,  the 

pneumatic switch

  (B)  is  activated, 

allowing air to flow through the 

air tube

 (C) and 

into  the  orifice  (not  shown),  causing  coolant  to 
be  drawn  through  the 

coolant tube

  (D).  The 

pneumatic valve

  (E)  adjusts  the  amount  of 

airflow.  Air  and  coolant  is  mixed  in  the  orifice 
and sprayed onto the saw blade. 

Use  a  water-soluble  synthetic  coolant  with  this 
mist  coolant  system.  The  ratio  should  be 
between 7:1 to 10:1. Coolant should be changed 
regularly. Some recommended brands are DoAll 
and Lenox. These coolants are available at your 
local industrial distributor. 

 

Figure 2 

Summary of Contents for J-CK350-4

Page 1: ...Manual Non Ferrous Manual Cold Saw Models J CK350 2 J CK350 4 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414203 Ph 800 274 6848 Revision D 08 2019 www jettools com Copyright 2017 JET...

Page 2: ...eded JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET...

Page 3: ...ging the Saw Blade 10 12 6 Transmission Belts 10 12 7 Lubrication 11 12 8 Air Prep Unit 11 12 9 Air Prep Unit 11 13 0 Blades 12 14 0 Troubleshooting J CK350 Cold Saw 14 14 1 Blade and Cutting Problems...

Page 4: ...g wrenches are removed from the machine before turning it on Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the...

Page 5: ...ecautions general operating procedures maintenance instructions and parts breakdown Your machine has been designed and constructed to provide consistent long term operation if used in accordance with...

Page 6: ...tting Speed Blade Speed RPM 1750 3500 1750 3500 Motor Motor 2HP 3PH 2HP 3PH Voltage 220VAC 440VAC Other Miter stops 90 45 R L 90 45 R L Maximum Vise Opening 6 6 Coolant Capacity 3 gal 3 gal Dimensions...

Page 7: ...On Off switch and High Stop Low switch and an integral coolant system To operate the machine the Power switch must be set to On and the High Stop Low switch must be set for Hi or Low Then depress the...

Page 8: ...These machines are not supplied with a plug Use a plug and outlet rated at least 20 amps The circuit for the machine should also be protected by at least a 20 amp circuit breaker or fuse Make sure tha...

Page 9: ...e miter position follow the steps below while referring to Figure 10 1 Move the miter position lock A to the right to release 2 Adjust the head to the desired angle ranging from 45 to 45 by pushing on...

Page 10: ...ill drain into the tank through the chip strainer Remove excess chips periodically from the tank Use the coolant level gauge to check the coolant level 12 4 Coolant Use a water soluble synthetic coola...

Page 11: ...essure supplied to the saw It is located in the cabinet stand and is accessible through the access door located below and to the left of the control panel Referring to Figures 14 and 15 it consists of...

Page 12: ...the average cross section given above Cutting and Feeding Speed The cutting speed in m min and the head feeding speed in cm2 min are limited by the amount of heat generated near the points of the tee...

Page 13: ...er hand the cutting edge has lower mechanical resistance so as the breaking load of the material to be cut increases the cutting angle decreases from positive until it becomes negative so as to offer...

Page 14: ...ft in the cut check and remove before starting work again Work piece not clamped firmly in place Any movement of the work piece during cutting can cause broken teeth check the vise jaws and clamping p...

Page 15: ...ort circuits and responds when the reset coil is closed If it has tripped to protect the motor check the amperage setting reset and check the motor Change if necessary Motor Check that it has not burn...

Page 16: ...d Selector Switch 1 7 FK350SX 650 Pressure Gauge 1 8 FK350SX 635 Elbow Push Fitting PT3 8 1 9 FK350 609 Cable Lock 3 10 FK350 610G Rear Cover 1 11 TS 1503021 Socket Head Cap Screw M6x10 4 12 FK350 612...

Page 17: ...17 15 1 2 Stand Assembly Exploded View...

Page 18: ...091 Hex Cap Screw M8x50 2 21 TS 1540061 Hex Nut M8 2 23 TS 1491041 Hex Cap Screw M10x30 4 24 TS 2361101 Lock Washer M10 4 25 TS 1513011 Flat Head Socket Screw M5x10 2 26 CK350 226 Ball Plunger 1 27 TS...

Page 19: ...19 15 2 2 Head Assembly Exploded View...

Page 20: ...Spring Holder A 1 14 CK350 114 Spring Holder B 1 15 TS 1504101 Socket Head Cap Screw M8x50 2 16 TS 1504051 Socket Head Cap Screw M8x25 2 17 TS 1551061 Lock Washer M8 2 18 TS 1504031 Socket Head Cap S...

Page 21: ...21 15 3 2 Base Assembly Exploded View...

Page 22: ...313 Setting Screw 1 14 FK350 314 Hex Nut M20x1 5P 1 15 J FK350 315 Cover 1 16 FK350 316 Tension Handle 1 17 FK350 317 Tension Nut 1 18 FK350 318 Pressure Plate 1 19 FK350 319 Scale Centering 1 20 FK3...

Page 23: ...23 15 4 2 Manual Vise Assembly Exploded View...

Page 24: ...ink Bracket 1 12 FK350 410 Link Ring 1 13 TS 1504081 Socket Head Cap Screw M8x40 2 14 TS 1504031 Socket Head Cap Screw M8x16 1 15 TS 1550061 Flat Washer M8 1 16 TS 1504041 Socket Head Cap Screw M8x20...

Page 25: ...25 15 5 2 Guard Assembly Exploded View...

Page 26: ...1 9 CK350 709 Elbow Push Fit PT1 8 4mm Dia 2 10 CK350 710 Elbow Push Fit PT1 8 6mm Dia 1 11 CK350 711 Coupling PT1 8 1 12 CK350 712 Miniature Coupling M5 2 13 TS 1501061 Socket Head Cap Screw M4x20 2...

Page 27: ...27 15 6 2 CK350 Mist Coolant Assembly Exploded View...

Page 28: ...e Rail 2 6 FK350 706 Base A 1 7 FK350 707 Base B 1 8 TS 1491041 Hex Cap Screw M10x30 8 9 TS 1491061 Hex Cap Screw M10x40 2 10 TS 1491121 Hex Cap Screw M10x70 2 11 TS 2361101 Lock Washer M10 12 12 TS 1...

Page 29: ...rew M5x20 2 6 FK350 806 Connecting Plate 1 7 TS 1502071 Socket Head Cap Screw M5x30 3 8 FK350 808 Lock Block A 1 9 FK350 809 Lock Block B 1 10 FK350 818 Spring 2 11 FK350 811 Stopper 1 12 TS 1503051 S...

Page 30: ...Stop Assembly Parts List and Exploded View Index No Part No Description Size Qty 1 FK350 501 Block 1 2 FK350 502 Shaft 1 3 FK350 503 Stop Rod 1 4 FK350 504 Scale Inch 1 6 FK350 506 Handle M8x30 2 7 FK...

Page 31: ...31 16 0 Wiring Diagram...

Page 32: ...32 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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