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10 

12.0

  Maintenance 

12.1

  Maintenance Requirements 

 

All  maintenance  must  be 

carried  out  with  the 

power switched off

Failure  to  comply  may  result  in  serious 
injury!

 

On  completion  of  maintenance,  ensure  that 
replaced parts and/or any tools used have been 
removed from the machine before starting it up. 

12.2

  Periodic Maintenance 

 

Remove chips from the machine, preferably 
with a cloth 

 

Remove chips from the coolant tank and 
change coolant regularly (see 

Coolant

 

section) 

 

Top up the coolant level (see 

Coolant

 

Check the wear of the blade and change if 
necessary (see 

Changing the Saw Blade

 

Empty the chips out of the base. 

 

Clean the vise and lubricate all the joints 
and sliding surfaces, using good quality oil. 

 

Check transmission belts for wear (see 

Transmission Belts

 

Attend to daily, weekly and annual 
lubrication recommendations (see the 

Lubrication

 section) 

 

12.3

  Coolant System 

The 

coolant tank access door

  is  located  on  the 

back of the cabinet stand. Remove four hex cap 
screws with a 5mm hex  wrench. Check coolant 
level in the coolant tank periodically and top off if 
necessary.  Coolant  can  also  be  added  by 
pouring directly on the table, which will drain into 
the tank through the 

chip strainer

.  

Remove excess chips periodically from the tank. 

Use the coolant level gauge to check the coolant 
level. 

12.4

  Coolant  

Use  a  water-soluble  synthetic  coolant  with  this 
mist  coolant  system.  The  ratio  should  be 
between  7-10  to  1.  Coolant  should  be  changed 
regularly. Some recommended brands are DoAll 
and Lenox. These coolants are available at your 
local industrial distributor. 

Coolant Type: 

 

Water-Soluble Synthetic Coolant 

 

12.5

  Changing the Saw Blade 

The  cold  saw  must  not  be 

connected  to  the  power  source  when 
changing saw blades. Failure to comply may 
result in serious injury!

 

To change the saw blade: 

1.  Switch off the machine. 

2.  Release the lower disc guard. 

3.  Move the lower guard upwards. 

4.  Push the 

blade lock

 

in

Note:

  The  J-CK350  bolt  is  a  left-hand  thread; 

rotate clockwise to loosen. 

5.  Remove the blade and replace it with a new 

one. 

6.  To  secure  the  saw  blade,  reverse  the 

preceding steps. 

12.6

  Transmission Belts 

The  J-CK350  uses  a  V-belt  transmission 
system.  After  the 

first 100 working hours, 

remove  the  transmission  belt  protective  cover 
and  check  the  tension  and  wear  of  the  belts. 
Repeat  the  operation  after  every  500  working 
hours of the machine. 

To tighten the transmission belts: 

1.  Remove  the  transmission  belt  protective 

cover. 

2.  Loosen  four  bolts  (A,  Fig.  13)  and  slide 

motor back. 

 

Figure 13 

Summary of Contents for J-CK350-4

Page 1: ...Manual Non Ferrous Manual Cold Saw Models J CK350 2 J CK350 4 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414203 Ph 800 274 6848 Revision D 08 2019 www jettools com Copyright 2017 JET...

Page 2: ...eded JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET...

Page 3: ...ging the Saw Blade 10 12 6 Transmission Belts 10 12 7 Lubrication 11 12 8 Air Prep Unit 11 12 9 Air Prep Unit 11 13 0 Blades 12 14 0 Troubleshooting J CK350 Cold Saw 14 14 1 Blade and Cutting Problems...

Page 4: ...g wrenches are removed from the machine before turning it on Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the...

Page 5: ...ecautions general operating procedures maintenance instructions and parts breakdown Your machine has been designed and constructed to provide consistent long term operation if used in accordance with...

Page 6: ...tting Speed Blade Speed RPM 1750 3500 1750 3500 Motor Motor 2HP 3PH 2HP 3PH Voltage 220VAC 440VAC Other Miter stops 90 45 R L 90 45 R L Maximum Vise Opening 6 6 Coolant Capacity 3 gal 3 gal Dimensions...

Page 7: ...On Off switch and High Stop Low switch and an integral coolant system To operate the machine the Power switch must be set to On and the High Stop Low switch must be set for Hi or Low Then depress the...

Page 8: ...These machines are not supplied with a plug Use a plug and outlet rated at least 20 amps The circuit for the machine should also be protected by at least a 20 amp circuit breaker or fuse Make sure tha...

Page 9: ...e miter position follow the steps below while referring to Figure 10 1 Move the miter position lock A to the right to release 2 Adjust the head to the desired angle ranging from 45 to 45 by pushing on...

Page 10: ...ill drain into the tank through the chip strainer Remove excess chips periodically from the tank Use the coolant level gauge to check the coolant level 12 4 Coolant Use a water soluble synthetic coola...

Page 11: ...essure supplied to the saw It is located in the cabinet stand and is accessible through the access door located below and to the left of the control panel Referring to Figures 14 and 15 it consists of...

Page 12: ...the average cross section given above Cutting and Feeding Speed The cutting speed in m min and the head feeding speed in cm2 min are limited by the amount of heat generated near the points of the tee...

Page 13: ...er hand the cutting edge has lower mechanical resistance so as the breaking load of the material to be cut increases the cutting angle decreases from positive until it becomes negative so as to offer...

Page 14: ...ft in the cut check and remove before starting work again Work piece not clamped firmly in place Any movement of the work piece during cutting can cause broken teeth check the vise jaws and clamping p...

Page 15: ...ort circuits and responds when the reset coil is closed If it has tripped to protect the motor check the amperage setting reset and check the motor Change if necessary Motor Check that it has not burn...

Page 16: ...d Selector Switch 1 7 FK350SX 650 Pressure Gauge 1 8 FK350SX 635 Elbow Push Fitting PT3 8 1 9 FK350 609 Cable Lock 3 10 FK350 610G Rear Cover 1 11 TS 1503021 Socket Head Cap Screw M6x10 4 12 FK350 612...

Page 17: ...17 15 1 2 Stand Assembly Exploded View...

Page 18: ...091 Hex Cap Screw M8x50 2 21 TS 1540061 Hex Nut M8 2 23 TS 1491041 Hex Cap Screw M10x30 4 24 TS 2361101 Lock Washer M10 4 25 TS 1513011 Flat Head Socket Screw M5x10 2 26 CK350 226 Ball Plunger 1 27 TS...

Page 19: ...19 15 2 2 Head Assembly Exploded View...

Page 20: ...Spring Holder A 1 14 CK350 114 Spring Holder B 1 15 TS 1504101 Socket Head Cap Screw M8x50 2 16 TS 1504051 Socket Head Cap Screw M8x25 2 17 TS 1551061 Lock Washer M8 2 18 TS 1504031 Socket Head Cap S...

Page 21: ...21 15 3 2 Base Assembly Exploded View...

Page 22: ...313 Setting Screw 1 14 FK350 314 Hex Nut M20x1 5P 1 15 J FK350 315 Cover 1 16 FK350 316 Tension Handle 1 17 FK350 317 Tension Nut 1 18 FK350 318 Pressure Plate 1 19 FK350 319 Scale Centering 1 20 FK3...

Page 23: ...23 15 4 2 Manual Vise Assembly Exploded View...

Page 24: ...ink Bracket 1 12 FK350 410 Link Ring 1 13 TS 1504081 Socket Head Cap Screw M8x40 2 14 TS 1504031 Socket Head Cap Screw M8x16 1 15 TS 1550061 Flat Washer M8 1 16 TS 1504041 Socket Head Cap Screw M8x20...

Page 25: ...25 15 5 2 Guard Assembly Exploded View...

Page 26: ...1 9 CK350 709 Elbow Push Fit PT1 8 4mm Dia 2 10 CK350 710 Elbow Push Fit PT1 8 6mm Dia 1 11 CK350 711 Coupling PT1 8 1 12 CK350 712 Miniature Coupling M5 2 13 TS 1501061 Socket Head Cap Screw M4x20 2...

Page 27: ...27 15 6 2 CK350 Mist Coolant Assembly Exploded View...

Page 28: ...e Rail 2 6 FK350 706 Base A 1 7 FK350 707 Base B 1 8 TS 1491041 Hex Cap Screw M10x30 8 9 TS 1491061 Hex Cap Screw M10x40 2 10 TS 1491121 Hex Cap Screw M10x70 2 11 TS 2361101 Lock Washer M10 12 12 TS 1...

Page 29: ...rew M5x20 2 6 FK350 806 Connecting Plate 1 7 TS 1502071 Socket Head Cap Screw M5x30 3 8 FK350 808 Lock Block A 1 9 FK350 809 Lock Block B 1 10 FK350 818 Spring 2 11 FK350 811 Stopper 1 12 TS 1503051 S...

Page 30: ...Stop Assembly Parts List and Exploded View Index No Part No Description Size Qty 1 FK350 501 Block 1 2 FK350 502 Shaft 1 3 FK350 503 Stop Rod 1 4 FK350 504 Scale Inch 1 6 FK350 506 Handle M8x30 2 7 FK...

Page 31: ...31 16 0 Wiring Diagram...

Page 32: ...32 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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