background image

 

13 

Teeth Shape 

”C” TYPE SHARPENING (HZ) 

Coarse  toothing  with  roughing  tooth  raked  on 
both sides and non--raked finishing tooth – The 
roughing tooth is about 0.3 mm higher. 

Coarse  toothing  with  roughing  tooth  and 
finishing tooth – Used in saws with pitch greater 
than  or  equal  to  5  mm  for  cutting  ferrous  and 
non-ferrous  materials  with  solid  or  solid-profiled 

sections.

  

 

Figure 16

 

”BW” TYPE SHARPENING DIN 1838--UNI 4014 

Coarse  toothing  with  teeth  alternately  raked  to 
the  right  and  left  –  Toothing  generally  used  on 
cutting-off machines for cutting ferrous and alloy 
materials with tubular and profiled sections. 

 

Figure 17 

POSITIVE AND NEGATIVE CUTTING ANGLES 

The  cutting  angle

 

may  vary  from  positive  to 

negative  depending  on  the  cutting  speed,  the 
profile and the type of material to be cut. 

 

Figure 18 

A positive angle determines better penetration of 
the  tool  and  hence  lower  shear  stress  and 
greater  ease  of  sliding  for  the  swarf  over  the 
cutting  edge.  On  the  other  hand,  the  cutting 
edge has lower mechanical resistance, so as the 
breaking load of the material to be cut increases, 
the cutting angle decreases from positive until it 
becomes negative so as to offer a cutting edge 
with a larger resistant section. 

 

Figure 19 

Short  swarf  material  such  as  brass,  bronze, 
aluminum  and  hard  cast  iron  require  smaller 
cutting  angles  because  the  swarf  becomes 
crushed  immediately  and  the  rake  angle  has 
little effect during the cutting stage. 

 

Figure 20 

The  J-CK350  uses  discs  with  positive  cutting 
angles  for  cutting  solid  materials  and  with 
negative  cutting  angles  for  cutting  hollow 
profiles. This is because, as a result of the high 
cutting  speeds  (3400  rpm),  even  with 
non-ferrous  materials  the  tool  ”strikes”  against 
the  wall  of  the  profile  to  be  cut  several  times, 
thus  requiring  a  cutting  edge  with  a  larger 
resistant section. 

 

Figure 21 

Circular saws can also be characterized by other 
parameters such as the whine reduction feature, 
which  cuts  down  noise  at  high  speeds,  or 
expansion,  which  compensates  for  the  pushing 
of  chips  inside  the  cutting  edge,  thus  reducing 
the thrust on the walls of the material to be cut. 

 

Figure 22 

Summary of Contents for J-CK350-4

Page 1: ...Manual Non Ferrous Manual Cold Saw Models J CK350 2 J CK350 4 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414203 Ph 800 274 6848 Revision D 08 2019 www jettools com Copyright 2017 JET...

Page 2: ...eded JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET...

Page 3: ...ging the Saw Blade 10 12 6 Transmission Belts 10 12 7 Lubrication 11 12 8 Air Prep Unit 11 12 9 Air Prep Unit 11 13 0 Blades 12 14 0 Troubleshooting J CK350 Cold Saw 14 14 1 Blade and Cutting Problems...

Page 4: ...g wrenches are removed from the machine before turning it on Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the...

Page 5: ...ecautions general operating procedures maintenance instructions and parts breakdown Your machine has been designed and constructed to provide consistent long term operation if used in accordance with...

Page 6: ...tting Speed Blade Speed RPM 1750 3500 1750 3500 Motor Motor 2HP 3PH 2HP 3PH Voltage 220VAC 440VAC Other Miter stops 90 45 R L 90 45 R L Maximum Vise Opening 6 6 Coolant Capacity 3 gal 3 gal Dimensions...

Page 7: ...On Off switch and High Stop Low switch and an integral coolant system To operate the machine the Power switch must be set to On and the High Stop Low switch must be set for Hi or Low Then depress the...

Page 8: ...These machines are not supplied with a plug Use a plug and outlet rated at least 20 amps The circuit for the machine should also be protected by at least a 20 amp circuit breaker or fuse Make sure tha...

Page 9: ...e miter position follow the steps below while referring to Figure 10 1 Move the miter position lock A to the right to release 2 Adjust the head to the desired angle ranging from 45 to 45 by pushing on...

Page 10: ...ill drain into the tank through the chip strainer Remove excess chips periodically from the tank Use the coolant level gauge to check the coolant level 12 4 Coolant Use a water soluble synthetic coola...

Page 11: ...essure supplied to the saw It is located in the cabinet stand and is accessible through the access door located below and to the left of the control panel Referring to Figures 14 and 15 it consists of...

Page 12: ...the average cross section given above Cutting and Feeding Speed The cutting speed in m min and the head feeding speed in cm2 min are limited by the amount of heat generated near the points of the tee...

Page 13: ...er hand the cutting edge has lower mechanical resistance so as the breaking load of the material to be cut increases the cutting angle decreases from positive until it becomes negative so as to offer...

Page 14: ...ft in the cut check and remove before starting work again Work piece not clamped firmly in place Any movement of the work piece during cutting can cause broken teeth check the vise jaws and clamping p...

Page 15: ...ort circuits and responds when the reset coil is closed If it has tripped to protect the motor check the amperage setting reset and check the motor Change if necessary Motor Check that it has not burn...

Page 16: ...d Selector Switch 1 7 FK350SX 650 Pressure Gauge 1 8 FK350SX 635 Elbow Push Fitting PT3 8 1 9 FK350 609 Cable Lock 3 10 FK350 610G Rear Cover 1 11 TS 1503021 Socket Head Cap Screw M6x10 4 12 FK350 612...

Page 17: ...17 15 1 2 Stand Assembly Exploded View...

Page 18: ...091 Hex Cap Screw M8x50 2 21 TS 1540061 Hex Nut M8 2 23 TS 1491041 Hex Cap Screw M10x30 4 24 TS 2361101 Lock Washer M10 4 25 TS 1513011 Flat Head Socket Screw M5x10 2 26 CK350 226 Ball Plunger 1 27 TS...

Page 19: ...19 15 2 2 Head Assembly Exploded View...

Page 20: ...Spring Holder A 1 14 CK350 114 Spring Holder B 1 15 TS 1504101 Socket Head Cap Screw M8x50 2 16 TS 1504051 Socket Head Cap Screw M8x25 2 17 TS 1551061 Lock Washer M8 2 18 TS 1504031 Socket Head Cap S...

Page 21: ...21 15 3 2 Base Assembly Exploded View...

Page 22: ...313 Setting Screw 1 14 FK350 314 Hex Nut M20x1 5P 1 15 J FK350 315 Cover 1 16 FK350 316 Tension Handle 1 17 FK350 317 Tension Nut 1 18 FK350 318 Pressure Plate 1 19 FK350 319 Scale Centering 1 20 FK3...

Page 23: ...23 15 4 2 Manual Vise Assembly Exploded View...

Page 24: ...ink Bracket 1 12 FK350 410 Link Ring 1 13 TS 1504081 Socket Head Cap Screw M8x40 2 14 TS 1504031 Socket Head Cap Screw M8x16 1 15 TS 1550061 Flat Washer M8 1 16 TS 1504041 Socket Head Cap Screw M8x20...

Page 25: ...25 15 5 2 Guard Assembly Exploded View...

Page 26: ...1 9 CK350 709 Elbow Push Fit PT1 8 4mm Dia 2 10 CK350 710 Elbow Push Fit PT1 8 6mm Dia 1 11 CK350 711 Coupling PT1 8 1 12 CK350 712 Miniature Coupling M5 2 13 TS 1501061 Socket Head Cap Screw M4x20 2...

Page 27: ...27 15 6 2 CK350 Mist Coolant Assembly Exploded View...

Page 28: ...e Rail 2 6 FK350 706 Base A 1 7 FK350 707 Base B 1 8 TS 1491041 Hex Cap Screw M10x30 8 9 TS 1491061 Hex Cap Screw M10x40 2 10 TS 1491121 Hex Cap Screw M10x70 2 11 TS 2361101 Lock Washer M10 12 12 TS 1...

Page 29: ...rew M5x20 2 6 FK350 806 Connecting Plate 1 7 TS 1502071 Socket Head Cap Screw M5x30 3 8 FK350 808 Lock Block A 1 9 FK350 809 Lock Block B 1 10 FK350 818 Spring 2 11 FK350 811 Stopper 1 12 TS 1503051 S...

Page 30: ...Stop Assembly Parts List and Exploded View Index No Part No Description Size Qty 1 FK350 501 Block 1 2 FK350 502 Shaft 1 3 FK350 503 Stop Rod 1 4 FK350 504 Scale Inch 1 6 FK350 506 Handle M8x30 2 7 FK...

Page 31: ...31 16 0 Wiring Diagram...

Page 32: ...32 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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