ATech Machine PEGASUS-02 M Operating And Safety Instructions Manual Download

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Operating and Safety Instructions

PEGASUS-02 P / SKAT-02 P

PEGASUS-02 M / SKAT-02 M

MITER SAWS

OPERATING AND SAFETY INSTRUCTIONS

Summary of Contents for PEGASUS-02 M

Page 1: ...Operating and Safety Instructions 1 PEGASUS 02 P SKAT 02 P PEGASUS 02 M SKAT 02 M MITER SAWS OPERATING AND SAFETY INSTRUCTIONS ...

Page 2: ...10 3 2 Accident prevention 10 3 3 General safety information 11 4 Transport of the machine 12 5 Installation of your machine 13 5 1 Preparation 13 5 2 Electric connection 14 6 Machine safety information 15 7 Operation 16 7 1 Air pressure adjustment of pneumatic clamps 16 7 2 Miter cut 18 8 Safe installation of the saw blade 19 9 Maintenance 20 9 1 Periodic checks 20 9 2 Maintenance at the end of w...

Page 3: ...info atechna com In case of any technical problem please contact your nearest ATECH dealer or ATECH head office through the above mentioned phone fax or e mail address Technical labels with the model description of the machine are fixed onto the front side of each machine The machine s serial number and manufacturing year are stipulated on the technical label 2 MACHINE S DESCRIPTION AND PURPOSE OF...

Page 4: ...n all your correspondence regarding the machine with the manufacturer and or your ATECH dealer Machine model Machine s serial number Voltage and frequency Name of dealer where machine was purchased Date of purchase Description of the machine fault Average daily operation period ...

Page 5: ...00mm d 30 32mm 3000 rpm 66x60x76cm 70kg SKAT 02 M 2 2kW 400V 50Hz D 400mm d 30 32mm 3000 rpm 6 8 Bar 5 l min 75x60x134 cm 115 kg Technical Features American PEGASUS 02 P 3 HP 220V 440V 60Hz d 1 D 14 3000 rpm 26x24x30 154 lbs PEGASUS 02 M 3 HP 220V 440V 60Hz d 1 D 14 3000 rpm 90 120 psi 30x24x53 253 lbs Technical Features Metric PEGASUS 02 P 2 2kW 400V 50Hz D 350mm d 30 32mm 3000 rpm 66x60x76cm 70k...

Page 6: ...Operating and Safety Instructions 6 2 3 CUTTING DIAGRAM SKAT Cutting Diagram PEGASUS Cutting Diagram ...

Page 7: ...Operating and Safety Instructions 7 2 4 OVERALL DIMENSIONS PEGASUS 02 M SKAT 02 M PEGASUS 02 P SKAT 02 P ...

Page 8: ...NG SHAFT 1 39 141 284 SPRING FORK ANKLE 1 40 141 271 FORK SHEET ANKLE 1 42 271 013 PROTECTION SPRING 1 44 141 269 FORK SHEET 1 45 145 025 PROTECTION PLATE 1 47 141 094 OUTER NUT WASHER 1 48 141 092 BLADE WASHER 1 49 114 018 BLADE INNER NUT WASHER 1 50 201 003 SAW BLADE 1 51 111 132 FORK 1 52 111 166 HEAD 1 54 141 093 WASHER 30x8x7 1 56 223 004 BAKELITE GRIP A5 12 1 59 111 167 PULLEY PROTECTION 1 6...

Page 9: ... 284 SPRING FORK ANKLE 1 40 141 271 FORK SHEET ANKLE 1 42 271 013 PROTECTION SPRING 1 44 150 007 FORK SHEET 1 45 145 064 PROTECTION PLATE 1 47 141 094 OUTER NUT WASHER 1 48 141 092 BLADE WASHER 1 49 114 003 BLADE INNER NUT WASHER 1 50 201 004 SAW BLADE 1 51 111 132 FORK 1 52 111 243 HEAD 1 54 141 093 WASHER 30x8x7 1 56 223 004 BAKELITE GRIP A5 12 1 59 111 244 PULLEY HOUSING 1 60 141 135 GRIP 1 61 ...

Page 10: ...st specific dangers and you have definitely to read them Negligence may cause damage to the equipment and bodily injury Read the user s manual carefully before using the machine or carrying out maintenance works 3 2 ACCIDENT PREVENTION 3 2 1 Our machines are manufactured in accordance with EN 60204 1 and EN 292 2 CE safety directives which cover national and international safety directives 3 2 2 I...

Page 11: ... step on it or nothing can be placed on it Special care has to be taken regarding the inlet and outlet sockets 3 3 2 If the power cable should be damaged during operation don t touch and unplug it Never use damaged power cables 3 3 3 Don t overload machines for drilling and cutting Your machine will operate more safely with power supply in accordance with the stipulated values 3 3 4 Don t place yo...

Page 12: ... outside use only appropriate extension cables 3 3 16 Repairs should be carried out by qualified technicians only Otherwise accidents may occur 3 3 17 Before starting a new operation check the appropriate function of protective devices and tools ensure that they work properly All conditions have to be fulfilled in order to ensure proper operation of your machine Damaged protective parts and equipm...

Page 13: ...lated in the Dimensions page Page 6 The ground where the machine will be placed should be even solid enough to bear the weight of the machine 5 1 2 At the miter saws PEGASUS SKAT all parts are delivered by the manufacturer ready for use 5 1 3 If you have purchased a conveyor which is offered an option connect to either side of the machine as shown in Illustration 1 5 1 4 Before starting the machin...

Page 14: ...tion the socket connections have to be checked and re connected properly If the saw blade rotates in reverse direction it will cause danger for the operator and the equipment Figure 3 To correct the rotation direction of the saw blade insert the electric power socket of the machine to the 3 phase slot which has been prepared before and follow these instructions 1 Press the Motor Start Button to op...

Page 15: ...personnel only 6 8 4 Routine maintenance and scheduled maintenance should be carried out by qualified personnel after unplugging the machine and disconnecting the air supply first 6 8 5 Ensure that the machine has been cleaned tested and maintained before starting to operate 6 8 6 Check the safety devices power cable and moving parts regularly Don t operate the machine before having replaced defec...

Page 16: ...s can be adjusted comfortably according to the material At manual clamps the clamp shaft can be moved 50 mm At pneumatic clamps the clamp piston can be moved 55 mm The clamping cylinders have to be outside of the saw blade moving area See Illustration 6 and 7 The air pressure of the machine pneumatic model has to balance 6 8 Bar 90 120 psi pressure Don t operate the machine with an air pressure lo...

Page 17: ...p within 15 sec 7 1 6 Release the clamps manually or pneumatically and take out the cut work piece 7 1 7 The conditioner unit collects the water within the air system in a receptacle in order to prevent damage to the pneumatic system components Discharge this water periodically at the end of the working day by pressing or opening the button under the conditioner 7 1 7 The manufacturer recommends t...

Page 18: ...nap Pull the table locking handle to the right and fix the table See Illustration 5 Illustration 4 Illustration 5 7 2 5 At intermediate angles 5 10 15 35 40 lock the table by pulling the table locking handle to the right Table Locking Handle Locked Snap Pin Table Locking Handle Unlocked No Stock No Part Name Qty 30 141 112 BLADE SHAFT 1 31 112 019 BLADE SHAFT PULLEY 1 47 141 094 OUTER NUT WASHER 1...

Page 19: ... that the shaft turns 8 1 2 Remove the washer No 54 and the outer nut washer No 47 8 1 3 Take out the saw blade carefully 8 1 4 Insert the new saw blade on the saw blade shaft ensuring correct rotation direction 8 1 5 Insert the other parts washer outer nut washer in reverse order as removal 8 1 6 Tighten the M8 screw while holding the blade shaft with a 17 mm wrench key in fix position It is nece...

Page 20: ...Remove all burr chip and foreign materials from all surfaces of the machine Use protective eye glasses 9 1 3 Check the saw blade before each use Turn the saw blade carefully after removing the blade guard to see the teeth of the saw blade Replace the saw blade if it is damaged 9 1 4 Check the pressure of the air pressure system If necessary adjust the air pressure between 6 8 Bar See Illustration ...

Page 21: ...e trouble cannot be solved or if you have a problem other than those described hereunder please contact our technical service or your nearest dealer TROUBLE CAUSES REMEDY Not cooling the saw blade surfaces Lubricating the saw blade cutting surfaces Using of cooling liquid Using of damaged or blunt saw blade Check the saw blade teeth Replace if necessary Low surface quality at aluminum and similar ...

Page 22: ...PONENTS ORDER No PART NAME QUANTITY 241 009 FRC 1 8 D MINI CONDITIONER 1 241 023 SV 1 4 3 2 D O VALVE 1 550 003 PNEUMATIC CLAMP 2 ORDER No PART NAME QUANTITY 163 002 MOTOR QS 90 L 2A H 2 2 kW 400V 3 N PE 50 Hz 1 161 005 LE1 M35Q712 MOTOR PATCHER 1 164 013 4x1 5 mm POWER CABLE H0 7RN F 3 5 m 165 050 ELECTRIC PLUG 1 ...

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