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9.  USING LEATHER GLOVES AND ANSI Z87.1 

EYEWEAR TO PROTECT YOURSELF FROM 
THE CUTTING BLADE, carefully remove the 
blade from the drive wheels. Remove the 
blade out of the saw table through the table. 

10.  Hang the removed blade in a safe place.  

NOTE:  Clean out the interior of the saw with a 
shop vacuum. Examine the bearings and other 
exposed mechanisms of the saw.  

11. Using protective gloves, carefully ease the 

replacement blade into the table slot and over 
the upper and lower drive wheels.  

NOTE: It is possible to install the blade upside 
down. Make sure the teeth on the blade are 
pointing downward.  

NOTE: The blade should be “free standing” at 
the cutting throat; the upper and lower blade 
guides should not touch the blade at any point.  
Also, make sure the blade is in the slot in the 
blade guard on the left side of the machine 
frame. Refer to Figure 1 to identify the blade 
guard. 

12. Apply tension to the blade using the tension 

knob. The tension levels for various blade 
widths are shown on the markings on the 
tension device. Refer to Figure 3 for a view of 
the tension system. 

13. Slowly turn the upper drive wheel by hand, 

while OBSERVING THE BLADE TRACKING. 
The blade should track, more or less, in the 
center of the drive wheel. If the blade does not 
track true, adjust the tracking to keep the blade 
centered. 

14.  Unlock the tilt adjustment knob by loosening its 

locking wing nut. Both the adjustment knob 
and wing nut are identified in Figure 8. 

15.  Turn the tilt adjustment knob (usually a VERY 

LITTLE at a time) to adjust the tilt of the upper 
drive wheel. Do this while turning the upper 
wheel by hand, and adjusting until the blade 
stays centered on the wheel. 

16.  Tighten the tilt mechanism locking wing nut.   

17. Using the micro-adjusting knob, move the 

lower blade support assembly (Refer to Figure 
13) forward until the support bearing just 
contacts the back edge of the saw blade.  

18. Adjust the lower carbide blade guides until 

they just contact the sides of the blade. Make 
sure the guides DO NOT CONTACT THE 
TOOTH PORTION OF THE BLADE. The 
guides should touch only the flat part of the 
blade. After correctly positioning the carbide 
guide blocks, tighten the set screws securely. 

 

Figure 13: Lower Blade Guide Support – Rear 

View 

 

Figure 14: Lower Blade Guide Support – Front 

View 

 

Figure 15: Lower Blade Support Assembly 

Summary of Contents for J-8201

Page 1: ...and Parts Manual 14 inch Vertical Band Saws Models J 8201 J 8203 J 8201VS J 8203VS JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414500 Ph 800 274 6848 Revision E 10 2016 www jettools c...

Page 2: ...nal action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locato...

Page 3: ...nging Clutch Position 15 Changing Drive Belt Position 16 Changing Pulley to Belt Position 16 Using Miter System 17 Using Rip Fence 17 Using the Dust Control Chute 17 Maintenance 17 Changing Saw Blade...

Page 4: ...CLEAN Cluttered areas and benches invite accidents 4 DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted 5 KEEP CHILDRE...

Page 5: ...ocal codes and ordinances This work should be done by a qualified electrician The saw should be grounded to protect the user from electrical shock Caution For circuits which are far away from the elec...

Page 6: ...periodic service or maintenance is performed on the saw 7 7 Remove loose items and unnecessary workpieces from area before starting machine 8 Bring adjustable saw guides and guards as close as possibl...

Page 7: ...ating 1HP 1PH 1HP 3PH 1HP 1PH 1HP 3PH Voltage 115 230 VAC 230 460 VAC 115 230 VAC 230 460 VAC Prewired 115V Prewired 230V Prewired 115V Prewired 230V Listed Full Load Amps 10 5 A 3 6 1 8 A 10 5 A 3 6...

Page 8: ...support for long or heavy stock There are lugs in the bottom of the saw base for use in bolting down of the saw After positioning the saw open the door in the base and mark the positions of the four...

Page 9: ...er codes may re quire direct connection to a covered protected junction box or other electrical hook up method Especially under difficult industrial conditions specialized electrical connections may b...

Page 10: ...e adapter must be connected to a permanent ground such as a properly grounded outlet box 3 Grounded cord connected tools intended for use on a supply circuit having a nominal rating between 150 250 vo...

Page 11: ...11 Figure 5 Grounding methods...

Page 12: ...sher through the upper frame and riser into the lower frame 11 Put a washer and nut on the bolt and tighten securely 12 Attach the bracket hooks to the top and bottom of the blade guard using self tap...

Page 13: ...ss Otherwise the effect of stopping the cut can result in hardening of the cut interface Other materials such as wood require higher blade speeds to prevent fiber tearing The chart in Figure 6 provide...

Page 14: ...adjustment downward 45 degrees and upward 10 degrees Loosen the two trunnion lock knobs slightly to adjust the table angle and retighten the lock knobs Figure 9 Table Tilt Mechanism and Angle Gauge NO...

Page 15: ...ing the table to the table trunnions see Figures 13 and 14 4 Adjust the table until it is parallel with the blade 5 Tighten the trunnion attaching bolts Adjusting Blade Speed Models J 8201 J 8203 Figu...

Page 16: ...l or only wood you may wish to remove the other belt Changing Pulley to Belt Position WARNING NEVER attempt to change pulley shaft positions while the saw is running The saw must be turned off and pow...

Page 17: ...the Dust Control Chute On the lower side of the table below the cutting position of the blade is a plastic tube which can be attached to a shop vacuum or to a shop dust control system The dust contro...

Page 18: ...of the tension system 13 Slowly turn the upper drive wheel by hand while OBSERVING THE BLADE TRACKING The blade should track more or less in the center of the drive wheel If the blade does not track t...

Page 19: ...face of the drive wheels Use a solvent such as mineral spirits as required to achieve a clean dry surface for the new protectors 5 Carefully slip the replacement protectors onto the drive wheels 6 Rep...

Page 20: ...age of lubricant Monthly Replace bearing if leakage occurs Upper drive wheel Check bearing area for leakage of lubricant Monthly Replace bearing if leakage occurs Drive wheel rubber protectors Check f...

Page 21: ...ece or scale on in workpiece 3 Increase feed pressure hard spots Reduce speed increase feed pressure scale 4 Work hardening of material especially stainless steel 4 Increase feed pressure by reducing...

Page 22: ...ips 4a Use blade with a coarse tooth pitch reduce feed pressure 4b Brush blade to remove chips Motor running too hot 1 Blade tension too high 1 Reduce tension on blade 2 Drive belt tension too high 2...

Page 23: ...otor Cord 3Ph 600V 1 10 5513842 Strain Relief 6N 4 1PH 2 998630 Strain Relief 7P 2 3PH 2 11 5784281 Strain Relief Plate 1PH 1 612156 Strain Relief Plate 3PH 1 12 J 5513845G Pulley Cover 1 13 5513846 K...

Page 24: ...4 1PH 2 998630 Strain Relief 7P 2 3PH 2 11 5784281 Strain Relief Plate 1PH 1 5784281 Strain Relief Plate 3PH 1 12 J 5784685G Doorframe 1 13 J 5784686G Cover 1 14 5784687 Knob M5x12 2 15 5784688 Motor...

Page 25: ...25 Exploded View Saw Head Models J 8201 J 8203 J 8201VS and J 8203VS...

Page 26: ...368 Saw Blade for Wood Cutting 93 1 2 x 6T in 1 26 J 5783111G Lower Wheel Guard 1 27 5783121 Dust Chute 1 28 5783081 Hinge Lower 1 30 5783351 Guide Post 1 31 5783281 Knob M10x30 1 32 5783261 Spring 1...

Page 27: ...M6 1 90 5783231 Flat Washer M8 8 91 5511747 Flat Washer M8 1 92 5783061 Flat Washer M16 2 93 5511752 Lock Washer M8 8 94 5511752 Lock Washer M8 2 97 J 5782931G Switch Bracket 1PH 1 141039 Switch Brack...

Page 28: ...28 Exploded View Gearbox Models J 8201 and J 8203...

Page 29: ...2 5783991 Shaft with gear 1 23 5783881 Oil Seal 17x40x7 1 24 5784151 Bearing Cover 1 25 5784181 Gear Box Pulley 1 26 5784221 V Belt A34 1 27 5784211 V Belt A51 1 31 9100441 Ball Bearing 6200LLU 3 32 5...

Page 30: ...30 Exploded View Gearbox Models J 8201VS and J 8203VS...

Page 31: ...3881 Oil Seal 17x40x7 1 24 5784151 Bearing Cover I 1 25 5513814 Non Step Speed Changer Set 1 26 5513815 Synchronous Belt V Type 17x890L 1 27 5513816 V Belt A51 1 31 9100441 Ball Bearing 6200LLU 3 32 5...

Page 32: ...Blade Guard 1 3 5784551 Hex Head Screw 5 8x8 1 2 1 4 5784561 Flat Washer 5 16 1 5 5784571 Hex Nut 5 8 1 6 5784581 Guide Post 1 7 5784591 Upper Wheel Blade Guard 1 8 5784611 Blade Guard Extender 1 9 5...

Page 33: ...33 Rip Fence Assembly Optional Equipment...

Page 34: ...e 1 3 16 x 2 1 4 1 14 F011270 Pan Hd Phillips Tap Screw Black 6 20x1 2 2 15 198015 Fence Cover 2 16 198010 Spacer Bushing 6 5x42 5 mm 4 17 TS 2361061 Spring Washer M6 4 18 TS 1503121 Socket Head Cap S...

Page 35: ...35 Electrical Connections...

Page 36: ...36 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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