background image

 

9

NOTE:

  Observe all electrical codes. Local codes 

or difficult environmental conditions may demand 
special electrical hook-ups. Always use a licensed 
electrician for any special electrical hook-up. 

Electrical  

Models J-8201 and J-8201VS are delivered with a 
115 volt single phase motor.  Models J-8203 and J-
8203VS are delivered with a 220/440 volt, 3-phase 
motor. 

When the saw is a 115 volt model, it is supplied 
with a standard 115 volt plug and power cord which 
can be plugged into any suitable branch circuit. 

When the saw is equipped with a 3-phase motor 
there will be no plug on the 4-wire cable to the saw 
switchbox. Instead, follow these instructions to 
connect the 3-phase motor to the power source: 

Connecting to 3-phase power 

1.  Disconnect and lock out the branch circuit to 

the saw before attempting electrical 
connections. 

2.  Connect the green or green-with-white-trace 

wire to the branch circuit ground wire. 

3.  Connect the remaining three wires to the 

power wires in the 3-phase branch circuit. 

4. Reestablish 

power 

in 

the electrical branch. 

5.  Turn on power to the saw motor using the 

switch. 

6.  Observe the direction of the blade. It should be 

going DOWNWARD, into the slot on the table.  
If it is not going downward, the power wires 
are hooked-up incorrectly. 

7.  To correct hook-up, disconnect and lock out 

power to the branch, again. Reverse any two 
of the power wires on the hook-up to the saw 
cable. 

8.  Reestablish power in the branch and turn the 

saw on again. The blade should now be going 
downward into the table slot. 

Note: local electrical codes or other codes may re-
quire direct connection to a covered, protected 
junction box, or other electrical hook-up method.  
Especially under difficult industrial conditions, 
specialized electrical connections may be 
necessary. For special electrical hook-ups, a 
licensed electrician should be used to connect the 
saw to power.  

CAUTION: KNOW AND OBSERVE ALL LOCAL 
AND OTHER APPROPRIATE ELECTRICAL 
CODES WHEN ATTACHING THIS BAND SAW 
TO YOUR POWER SUPPLY. 

 

Figure 4: Wiring Diagrams 

 

GROUNDING INSTRUCTIONS 

1. All grounded, cord-connected tools: 

In the event of a malfunction or breakdown, 
grounding provides a path of least resistance for 
electric current to reduce the risk of electric shock. 
This tool is equipped with an electric cord having 
an equipment-grounding conductor and a 
grounding plug. The plug must be plugged into a 
matching outlet that is properly installed and 
grounded in accordance with all local codes and 
ordinances.  

Do not modify the plug provided - if it will not fit the 
outlet; have the proper outlet installed by a 
qualified electrician.  

Improper connection of the equipment-grounding 
conductor can result in a risk of electric shock. The 
conductor with insulation having an outer surface 
that is green with or without yellow stripes is the 
equipment-grounding conductor. If repair or 
replacement of the electric cord or plug is 
necessary, do not connect the equipment-
grounding conductor to a live terminal. 

Check with a qualified electrician or service 
personnel if the grounding instructions are not 
completely understood, or if in doubt as to whether 
the tool is properly grounded.  

Use only 3-wire extension cords that have 3-
pronggrounding plugs and 3-pole receptacles that 
accept the tool’s plug. 

Repair or replace damaged or worn cord 
immediately. 

 

 

 

Summary of Contents for J-8201

Page 1: ...and Parts Manual 14 inch Vertical Band Saws Models J 8201 J 8203 J 8201VS J 8203VS JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414500 Ph 800 274 6848 Revision E 10 2016 www jettools c...

Page 2: ...nal action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locato...

Page 3: ...nging Clutch Position 15 Changing Drive Belt Position 16 Changing Pulley to Belt Position 16 Using Miter System 17 Using Rip Fence 17 Using the Dust Control Chute 17 Maintenance 17 Changing Saw Blade...

Page 4: ...CLEAN Cluttered areas and benches invite accidents 4 DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted 5 KEEP CHILDRE...

Page 5: ...ocal codes and ordinances This work should be done by a qualified electrician The saw should be grounded to protect the user from electrical shock Caution For circuits which are far away from the elec...

Page 6: ...periodic service or maintenance is performed on the saw 7 7 Remove loose items and unnecessary workpieces from area before starting machine 8 Bring adjustable saw guides and guards as close as possibl...

Page 7: ...ating 1HP 1PH 1HP 3PH 1HP 1PH 1HP 3PH Voltage 115 230 VAC 230 460 VAC 115 230 VAC 230 460 VAC Prewired 115V Prewired 230V Prewired 115V Prewired 230V Listed Full Load Amps 10 5 A 3 6 1 8 A 10 5 A 3 6...

Page 8: ...support for long or heavy stock There are lugs in the bottom of the saw base for use in bolting down of the saw After positioning the saw open the door in the base and mark the positions of the four...

Page 9: ...er codes may re quire direct connection to a covered protected junction box or other electrical hook up method Especially under difficult industrial conditions specialized electrical connections may b...

Page 10: ...e adapter must be connected to a permanent ground such as a properly grounded outlet box 3 Grounded cord connected tools intended for use on a supply circuit having a nominal rating between 150 250 vo...

Page 11: ...11 Figure 5 Grounding methods...

Page 12: ...sher through the upper frame and riser into the lower frame 11 Put a washer and nut on the bolt and tighten securely 12 Attach the bracket hooks to the top and bottom of the blade guard using self tap...

Page 13: ...ss Otherwise the effect of stopping the cut can result in hardening of the cut interface Other materials such as wood require higher blade speeds to prevent fiber tearing The chart in Figure 6 provide...

Page 14: ...adjustment downward 45 degrees and upward 10 degrees Loosen the two trunnion lock knobs slightly to adjust the table angle and retighten the lock knobs Figure 9 Table Tilt Mechanism and Angle Gauge NO...

Page 15: ...ing the table to the table trunnions see Figures 13 and 14 4 Adjust the table until it is parallel with the blade 5 Tighten the trunnion attaching bolts Adjusting Blade Speed Models J 8201 J 8203 Figu...

Page 16: ...l or only wood you may wish to remove the other belt Changing Pulley to Belt Position WARNING NEVER attempt to change pulley shaft positions while the saw is running The saw must be turned off and pow...

Page 17: ...the Dust Control Chute On the lower side of the table below the cutting position of the blade is a plastic tube which can be attached to a shop vacuum or to a shop dust control system The dust contro...

Page 18: ...of the tension system 13 Slowly turn the upper drive wheel by hand while OBSERVING THE BLADE TRACKING The blade should track more or less in the center of the drive wheel If the blade does not track t...

Page 19: ...face of the drive wheels Use a solvent such as mineral spirits as required to achieve a clean dry surface for the new protectors 5 Carefully slip the replacement protectors onto the drive wheels 6 Rep...

Page 20: ...age of lubricant Monthly Replace bearing if leakage occurs Upper drive wheel Check bearing area for leakage of lubricant Monthly Replace bearing if leakage occurs Drive wheel rubber protectors Check f...

Page 21: ...ece or scale on in workpiece 3 Increase feed pressure hard spots Reduce speed increase feed pressure scale 4 Work hardening of material especially stainless steel 4 Increase feed pressure by reducing...

Page 22: ...ips 4a Use blade with a coarse tooth pitch reduce feed pressure 4b Brush blade to remove chips Motor running too hot 1 Blade tension too high 1 Reduce tension on blade 2 Drive belt tension too high 2...

Page 23: ...otor Cord 3Ph 600V 1 10 5513842 Strain Relief 6N 4 1PH 2 998630 Strain Relief 7P 2 3PH 2 11 5784281 Strain Relief Plate 1PH 1 612156 Strain Relief Plate 3PH 1 12 J 5513845G Pulley Cover 1 13 5513846 K...

Page 24: ...4 1PH 2 998630 Strain Relief 7P 2 3PH 2 11 5784281 Strain Relief Plate 1PH 1 5784281 Strain Relief Plate 3PH 1 12 J 5784685G Doorframe 1 13 J 5784686G Cover 1 14 5784687 Knob M5x12 2 15 5784688 Motor...

Page 25: ...25 Exploded View Saw Head Models J 8201 J 8203 J 8201VS and J 8203VS...

Page 26: ...368 Saw Blade for Wood Cutting 93 1 2 x 6T in 1 26 J 5783111G Lower Wheel Guard 1 27 5783121 Dust Chute 1 28 5783081 Hinge Lower 1 30 5783351 Guide Post 1 31 5783281 Knob M10x30 1 32 5783261 Spring 1...

Page 27: ...M6 1 90 5783231 Flat Washer M8 8 91 5511747 Flat Washer M8 1 92 5783061 Flat Washer M16 2 93 5511752 Lock Washer M8 8 94 5511752 Lock Washer M8 2 97 J 5782931G Switch Bracket 1PH 1 141039 Switch Brack...

Page 28: ...28 Exploded View Gearbox Models J 8201 and J 8203...

Page 29: ...2 5783991 Shaft with gear 1 23 5783881 Oil Seal 17x40x7 1 24 5784151 Bearing Cover 1 25 5784181 Gear Box Pulley 1 26 5784221 V Belt A34 1 27 5784211 V Belt A51 1 31 9100441 Ball Bearing 6200LLU 3 32 5...

Page 30: ...30 Exploded View Gearbox Models J 8201VS and J 8203VS...

Page 31: ...3881 Oil Seal 17x40x7 1 24 5784151 Bearing Cover I 1 25 5513814 Non Step Speed Changer Set 1 26 5513815 Synchronous Belt V Type 17x890L 1 27 5513816 V Belt A51 1 31 9100441 Ball Bearing 6200LLU 3 32 5...

Page 32: ...Blade Guard 1 3 5784551 Hex Head Screw 5 8x8 1 2 1 4 5784561 Flat Washer 5 16 1 5 5784571 Hex Nut 5 8 1 6 5784581 Guide Post 1 7 5784591 Upper Wheel Blade Guard 1 8 5784611 Blade Guard Extender 1 9 5...

Page 33: ...33 Rip Fence Assembly Optional Equipment...

Page 34: ...e 1 3 16 x 2 1 4 1 14 F011270 Pan Hd Phillips Tap Screw Black 6 20x1 2 2 15 198015 Fence Cover 2 16 198010 Spacer Bushing 6 5x42 5 mm 4 17 TS 2361061 Spring Washer M6 4 18 TS 1503121 Socket Head Cap S...

Page 35: ...35 Electrical Connections...

Page 36: ...36 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

Reviews: