background image

6

B

C

D

8.

Bring adjustable saw guides and guards as close
as possible to the workpiece.

9.

Always wear protective eye wear when operating,
servicing, or adjusting machinery.  Eyewear shall
be impact resistant, protective safety glasses
with side shields complying with ANSI Z87.1
specifications.  Use of eye wear which does not
comply with ANSI Z87.1 specifications could
result in severe injury from breakage of eye
protection.  

See Figure B.

10. Nonslip footwear and safety shoes are recom-

mended.  

See Figure C.

11.  Wear ear protectors (plugs or muffs) during

extended periods of operation.  

See Figure D.

12.  The workpiece, or part being sawed, must be se-

curely clamped before the saw blade enters

the

workpiece.

13.  Remove cut off pieces carefully, keeping hands

away from saw blade.

14.  Saw must be stopped and electrical supply cut

off or machine unplugged before  reaching into
cutting area.

15.  Avoid contact with coolant, especially guarding

your eyes.

A

 1. Always wear leather gloves when handling saw

blade.  The operator shall not wear gloves when
operating the machine.

2.

All doors shall be closed, all panels replaced, and
other safety guards in place prior to the machine
being started or operated.

3.

Be sure that the blade is not in contact with the
workpiece when the motor is started.  The motor
shall be started and you should allow the saw to
come up to full speed before bringing the saw
blade into contact with the workpiece.

4.

Keep hands away from the blade area.  

See

Figure A.

5.

Remove any cut off piece carefully while keeping
your hands free of the blade area.

6.

Saw must be stopped and electrical supply must
be cut off before any blade replacement or
adjustment of blade support mechanism is done,
or before any attempt is made to change the
drive belts or before any periodic service or
maintenance is performed on the saw.

7.

Remove loose items and unnecessary
workpieces from area before starting machine.

20. Some dust created by power sanding, sawing,

grinding, drilling and other construction activities
contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some
examples of these chemicals are:

Lead from lead based paint
crystalline silica from bricks and cement  and
other masonry products, and
arsenic and chromium from chemically-
 treated  lumber.

21. Your risk from those exposures varies, depending

on how often you do this type of work. To reduce
 your exposure to these chemicals: work in a
well ventilated area, and work with approved
safety equipment, such as those dust masks
that are  specifically designed to filter out
microscopic  particles.

General Electrical Cautions

This saw should be grounded in accordance with the
National Electrical Code and local codes and ordi-
nances.  This work should be done by a qualified
electrician.  The saw should be grounded to protect
the user from electrical shock.

Wire SizesCaution:

 For circuits which are far away from the electrical
service box, the wire size must be increased in order
to deliver ample voltage to the motor.  To minimize
power losses and to prevent motor overheating and
burnout, the use of wire sizes for branch circuits or
electrical extension cords according to the following
table is recommended.

Safety Instructions on Sawing Systems

Conductor Length

AWG (American Wire Gauge) Number

240 Volt Lines

120 Volt Lines

0 - 50 Feet

No. 14

No. 14

50 - 100 Feet

No. 14

No. 12

Over 100 Feet

No. 12

No. 8

Summary of Contents for J-3130

Page 1: ...Horizontal Band Saw Models J 3130 J 3230 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414453 Ph 800 274 6848 Revision A4 03 2011 www waltermeier com Copyright...

Page 2: ...nation postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the comp...

Page 3: ...replacement 11 Adjusting guide bearings 11 Maintenance chart 12 Blade tracking 12 Replacing guide bearings 13 Adjusting back up bearings 13 Adjusting the arm stop adjustment bolt 13 Adjusting motor s...

Page 4: ...igh at 45 degrees Speeds 85 125 200 SFM Blade drive Steel heat treated worm driving a bronze worm gear in an oil bath Saw guides Ball bearing mounts on an eccentric shaft ball bearing rear guide beari...

Page 5: ...to the floor 11 Secure work Use clamps or a vise to hold work when practical It is safer than using your hands and it frees both hands to operate the machine 12 Never brush away chips while the machin...

Page 6: ...ical supply must be cut off before any blade replacement or adjustment of blade support mechanism is done or before any attempt is made to change the drive belts or before any periodic service or main...

Page 7: ...ght angle cutting Refer to Figures 1 and 2 If you want to be certain the workpiece is being held in the vise at exactly 90 degrees to the blade for cutoff work use the following procedure to check the...

Page 8: ...as a lifting method 5 Loosen the left jaw lock bolt 6 Use the handwheel to move the left jaw until it touches the right jaw firmly 7 Snug the left jaw lock bolt Both vise jaws are now the correct angl...

Page 9: ...peeds and belt positions Changingbladespeeds 1 Refer to Table 1 for recommendations on blade speed for various materials Note These are approximate speeds Different alloys and section materials and th...

Page 10: ...htly and allow the blade to complete the cut 6 Make another cut on the stock Begin the cut with the control valve set at the same feed rate you finished the first cut 7 1 3rd of the way through the se...

Page 11: ...the motor terminal cover and remove the three wires which connect it to the power cable 6 Remove the four nuts bolts and washers which hold the motor to its mounting plate 7 Remove the motor from the...

Page 12: ...ull up position and lock it using the hydraulic feed control knob Note Use the handle on the arm to lift the arm Never use any other part of the arm as a lifting method 4 Remove the thumb screw and op...

Page 13: ...ontal stop bolt and the blade is fully below the blade relief in the saw base If the motor shuts off too soon or not at all adjust the switch actuator by bending it as required to correct the fault co...

Page 14: ...e exposed blade and repeat steps 4 5 6 and 7 above Test cutting to verify adjustment accuracy Test cuts can be used to determine whether or not you have adjusted the blade accurately Use 2 inch bar st...

Page 15: ...screw after being sure the handle can turn its full 1 4 turn 3 Install the nozzle on the front of the valve then install the hose fitting and hose on the back end of the valve Machine set up Uncratin...

Page 16: ...b 1 Increase pressure while observing chip formation to be sure you are cutting efficiently 1 Reduce speed of blade 2 Increase feed pressure in scale or hard spots 1 Work hardening materials such as s...

Page 17: ...Decrease feed rate observe chip formation to verify efficient cutting 1 Increase blade speed Check technical literature or blade or workpiece supplier for blade speed recommen dations 1 Be sure vise...

Page 18: ...rt number and description The item numbers shown on the illustration relate to the item number in the facing parts listing WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086...

Page 19: ...19 Exploded View Lower Saw Head...

Page 20: ...nsmission Gear 1 25 3 5521942 Pin 4x22mmL 1 25 4 5630821 Ball Bearing 6202ZZ 2 25 5 5521943 Bushing 1 25 6 5630941 Oil Seal TC15x35x7 1 27 5630871 Gearbox gasket 1 28 5630881 Gearbox cover 1 ITEM PART...

Page 21: ...21 Exploded View Upper Saw Head...

Page 22: ...1 FH screw 1 4 x20x1 2 L 1 19 5630631 Deflector plate 1 20 5630641 Hex Nut 3 8 16UNC 4 21 5630651 Drive wheel 1 21 1 TS 0270021 SOCKET SET SCREW 1 5 16 18x5 16 L 22 5630661 Wheel bearing Cover 1 23 56...

Page 23: ...23 Exploded View Saw Base...

Page 24: ...1 27 5630391 Power supply cable 1 28 5630401 Feed spring bracket right 1 28 1 5521946 Feed spring bracket left 1 29 5630411 Eye bolt 1 30 5630421 Spring 1 31 J 5630441 Vise jaw right 1 32 5631481 HH s...

Page 25: ...25...

Page 26: ...nd 1 10 5631461 Handle 1 11 5632021 HH screw 1 4 20x1 2 L 2 12 J 5631191 Tray 1 13 J 5631181 Skirt 1 14 5631151 Lock washer 1 4 1 15 5632071 Carriage bolt 1 4 20x1 2 1 16 5630021 Hex nut 1 4 20 1 17 J...

Page 27: ......

Page 28: ...WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Ph 800 274 6848 www waltermeier com...

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