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17

1.  Observe chip formation to be sure cutting is efficient.
1.  Adjust guide bearings according to instructions in this
manual.
1.  Increase blade tension so blade does not slip on the
wheels.
1.  Move guide brackets until they just clear the workpiece
while making a complete cut.
2. For small section pieces, be sure the blade is sharp
and correctly tensioned.  Use less feed pressure.
1.  Replace blade when it dulls.
2.  Consider using a coolant, if not already used.
1.  Check technical literature for recommended speeds
and blade type for material being cut -- observe chip
formation to verify efficient cutting.
1. Tighten guide bracket.
1.  Check tightness of bearing seat bolt.
1. Use paper cutting method of setting blade tracking.

1.  Replace bearings if worn.
1.  Tighten all bolts securing wheel to arm.
1.  Try one step lower speed and observe chip formation
for efficient cutting/feed rate.
1.  Use finer blade.  Check with suppliers for recommen-
dations for  the material you are cutting.
1.  Check with blade suppliers for recommendations for
exotic or unusual materials or specifications.
1.   Be sure workpiece is flat on saw base.
2.  Decrease feed pressure.
1.  Reduce tension to just above point where blade slips.
1.  Check eccentric jam nuts for tightness.
1.  Check guide bearings for wear.  Replace if necessary.
1.  Adjust guide bearings according to instructions in this
manual.
1.  Tighten bracket on saw arm.
1.  Tighten bearing seat attachment screw -- adjust
bearing clearance.
1.  Replace.
1.  Check and adjust for proper clearance.
1.  Tighten bracket to saw arm.
1.  Adjust blade tracking using the paper cutting method.
1.  Use blade with finer pitch.
1.  Decrease feed rate -- observe chip formation to verify
efficient cutting.
1.  Increase blade speed.  Check technical literature or
blade or workpiece supplier for blade speed recommen-
dations.
1.  Be sure vise is tight.
2.  Support slender cross section or long workpieces with
appropriate  in feed and out feed supports.
3.  If stacking pieces in the vise, be sure all workpieces
are securely captured by the vise.
1.  Use coarser blade or one with a tooth geometry more
appropriate to the workpiece being cut.
1.  Always allow motor to come fully up to speed before
beginning cut.
1.  Decrease blade tension to just above slip point.
1.  Replace gears in transmission gearbox.
1.  Check gearbox and add oil as required.

Rough
cuts

Blade
twisting

Motor
running too
hot

Feed pressure too great
Guide bearings not adjusted properly

Inadequate blade tension

Blade guides incorrectly spaced

Dull blade

Incorrect speed

Blade guide assembly loose
Blade guide bearing assembly loose
Blade tracking too far away from wheel
flanges
Worn upper wheel bearings
Loose upper wheel mounting assembly
Too much feed or speed

Blade too coarse

Incorrect blade for material

Cut is binding blade

Too much blade tension
Loose guide bearing eccentrics
Worn guide bearings
Incorrect guide bearing adjustment

Loose guide bearing bracket
Loose bearing seat attachment screw

Blade guides worn
Blade guide bearings not adjusted properly
Blade guide bearing bracket loose
Blade running on wheel flange
Teeth too coarse for work
Too heavy feed

Too slow speed

Vibrating work piece

Tooth gullets loading

Blade in contact with workpiece before motor
is started
Blade tension too high
Worn transmission and worm gear
Gears need lubrication

 Unusual
 wear on
 side/back of
 blade

 Breaking
 teeth

Troubleshooting 

(Continued)

Problem

Probable cause

Potential  solutions

Summary of Contents for J-3130

Page 1: ...Horizontal Band Saw Models J 3130 J 3230 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414453 Ph 800 274 6848 Revision A4 03 2011 www waltermeier com Copyright...

Page 2: ...nation postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the comp...

Page 3: ...replacement 11 Adjusting guide bearings 11 Maintenance chart 12 Blade tracking 12 Replacing guide bearings 13 Adjusting back up bearings 13 Adjusting the arm stop adjustment bolt 13 Adjusting motor s...

Page 4: ...igh at 45 degrees Speeds 85 125 200 SFM Blade drive Steel heat treated worm driving a bronze worm gear in an oil bath Saw guides Ball bearing mounts on an eccentric shaft ball bearing rear guide beari...

Page 5: ...to the floor 11 Secure work Use clamps or a vise to hold work when practical It is safer than using your hands and it frees both hands to operate the machine 12 Never brush away chips while the machin...

Page 6: ...ical supply must be cut off before any blade replacement or adjustment of blade support mechanism is done or before any attempt is made to change the drive belts or before any periodic service or main...

Page 7: ...ght angle cutting Refer to Figures 1 and 2 If you want to be certain the workpiece is being held in the vise at exactly 90 degrees to the blade for cutoff work use the following procedure to check the...

Page 8: ...as a lifting method 5 Loosen the left jaw lock bolt 6 Use the handwheel to move the left jaw until it touches the right jaw firmly 7 Snug the left jaw lock bolt Both vise jaws are now the correct angl...

Page 9: ...peeds and belt positions Changingbladespeeds 1 Refer to Table 1 for recommendations on blade speed for various materials Note These are approximate speeds Different alloys and section materials and th...

Page 10: ...htly and allow the blade to complete the cut 6 Make another cut on the stock Begin the cut with the control valve set at the same feed rate you finished the first cut 7 1 3rd of the way through the se...

Page 11: ...the motor terminal cover and remove the three wires which connect it to the power cable 6 Remove the four nuts bolts and washers which hold the motor to its mounting plate 7 Remove the motor from the...

Page 12: ...ull up position and lock it using the hydraulic feed control knob Note Use the handle on the arm to lift the arm Never use any other part of the arm as a lifting method 4 Remove the thumb screw and op...

Page 13: ...ontal stop bolt and the blade is fully below the blade relief in the saw base If the motor shuts off too soon or not at all adjust the switch actuator by bending it as required to correct the fault co...

Page 14: ...e exposed blade and repeat steps 4 5 6 and 7 above Test cutting to verify adjustment accuracy Test cuts can be used to determine whether or not you have adjusted the blade accurately Use 2 inch bar st...

Page 15: ...screw after being sure the handle can turn its full 1 4 turn 3 Install the nozzle on the front of the valve then install the hose fitting and hose on the back end of the valve Machine set up Uncratin...

Page 16: ...b 1 Increase pressure while observing chip formation to be sure you are cutting efficiently 1 Reduce speed of blade 2 Increase feed pressure in scale or hard spots 1 Work hardening materials such as s...

Page 17: ...Decrease feed rate observe chip formation to verify efficient cutting 1 Increase blade speed Check technical literature or blade or workpiece supplier for blade speed recommen dations 1 Be sure vise...

Page 18: ...rt number and description The item numbers shown on the illustration relate to the item number in the facing parts listing WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086...

Page 19: ...19 Exploded View Lower Saw Head...

Page 20: ...nsmission Gear 1 25 3 5521942 Pin 4x22mmL 1 25 4 5630821 Ball Bearing 6202ZZ 2 25 5 5521943 Bushing 1 25 6 5630941 Oil Seal TC15x35x7 1 27 5630871 Gearbox gasket 1 28 5630881 Gearbox cover 1 ITEM PART...

Page 21: ...21 Exploded View Upper Saw Head...

Page 22: ...1 FH screw 1 4 x20x1 2 L 1 19 5630631 Deflector plate 1 20 5630641 Hex Nut 3 8 16UNC 4 21 5630651 Drive wheel 1 21 1 TS 0270021 SOCKET SET SCREW 1 5 16 18x5 16 L 22 5630661 Wheel bearing Cover 1 23 56...

Page 23: ...23 Exploded View Saw Base...

Page 24: ...1 27 5630391 Power supply cable 1 28 5630401 Feed spring bracket right 1 28 1 5521946 Feed spring bracket left 1 29 5630411 Eye bolt 1 30 5630421 Spring 1 31 J 5630441 Vise jaw right 1 32 5631481 HH s...

Page 25: ...25...

Page 26: ...nd 1 10 5631461 Handle 1 11 5632021 HH screw 1 4 20x1 2 L 2 12 J 5631191 Tray 1 13 J 5631181 Skirt 1 14 5631151 Lock washer 1 4 1 15 5632071 Carriage bolt 1 4 20x1 2 1 16 5630021 Hex nut 1 4 20 1 17 J...

Page 27: ......

Page 28: ...WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Ph 800 274 6848 www waltermeier com...

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