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16

10.0

  Troubleshooting IBGM-8 Grinder with Multitool 

Table 4 

Symptom Possible 

Cause 

Correction 

Motor will not start. 

Not connected to power source. 

Verify that plug is properly inserted into 
receptacle. 

Switch in Off position. 

Make sure safety key is inserted. 

Motor cord cut or abraded. 

Replace with new cord. 

Wheel cannot rotate because of 
obstruction. 

Unplug and turn grinding wheel by hand to 
ensure free movement. Restart. 

Plug on cord is faulty. 

Replace with new plug. 

Low line voltage. 

Check power line for proper voltage. 

Fuse blown or circuit breaker open. 

Re-set.  May  be  too  many  machines  on 
one line. 

Faulty switch.  

Replace switch. 

Faulty capacitor.  

Replace capacitor. 

Open circuit in motor or loose 
connection. 

Inspect all lead connections on motor for 
loose or open connections. 

Motor faulty. 

Contact JET technical service. 

Motor will not start; 
fuses blow or circuit 
breakers trip. 

Too many machines running on 
same circuit. 

Turn off other machines and try again. 

Incorrect fuse. 

Try time delay fuse, or go to circuit with 
higher rated fuse or circuit breaker. 

Wheel or belt cannot rotate because 
of obstruction. 

Unplug and turn grinding wheel or belt by 
hand to ensure free movement. Clear any 
obstructions and restart. 

Undersized extension cord. 

Use correct size extension cord. 

Short circuit in line cord or plug. 

Inspect cord or plug for damaged 
insulation and shorted wires. 

Short circuit in motor or loose 
connections. 

Inspect all connections on motor for loose 
or shorted terminals or worn insulation. 

Motor fails to develop 
full power. 

Low line voltage. 

Check power line for proper voltage. 

Faulty motor or capacitor. 

Contact JET technical service. 

Motor overheats. 

Motor overloaded. 

Reduce pressure against grinding wheel 
or belt. Make sure grit size is appropriate 
for job. 

Motor stalls, resulting 
in blown fuses or 
tripped circuit. 

Motor overloaded. 

Reduce load on motor; do not press so 
hard when grinding. 

Capacitor failure. 

Contact JET technical service. 

Short circuit in motor or loose 
connections. 

Inspect connections on motor for loose or 
shorted terminals or worn insulation. 

Low voltage. 

Correct the low voltage conditions. 

Incorrect fuses or circuit breakers in 
power line. 

 

Install correct fuses or circuit breakers. 

Summary of Contents for IBGM-8

Page 1: ...s Manual Industrial Bench Grinder with Multitool Model IBGM 8 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 577208 Ph 800 274 6848 Edition 2 01 2018 www jettools com Copyright 2018 JET T...

Page 2: ...utting or working with metal produces fumes gases or dusts which contain chemicals known to the State of California to cause birth defects and in some cases cancer California Health and Safety Code Se...

Page 3: ...ormance Follow instructions for lubricating and changing accessories 35 Never stand on tool Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted 36 Dire...

Page 4: ...ension cords 11 6 3 Voltage conversion 11 7 0 Operation 11 7 1 On Off Switch 11 7 2 Precautions 12 8 0 Adjustments 12 8 1 Eye Shield Tilt Adjustment 12 8 2 Spark Guard 12 8 3 Tool Rest 12 8 4 Belt tra...

Page 5: ...ctions set forth in this document The operator is encouraged to familiarize himself herself with ANSI B7 1 Safety Requirements for Use Care and Protection of Abrasive Wheels If there are questions or...

Page 6: ...ize dia x width 8 x 1 in 16 x 25 4mm Wheel bore 5 8 in 16mm Wheel grit material 36 grit aluminum oxide Wheel grit 36 G Wheel flange diameter 3 3 8 85mm Wheel speed 3800 RPM Arbor nut max tightening to...

Page 7: ...m extraction volume 350 CFM Weights Net weight 64 lb 29 20 kg Shipping weight 70 lb 31 73 kg 1 subject to local national electrical codes 2 The specified values are emission levels and are not necessa...

Page 8: ...e needed for fastening the grinder to a workbench or stand For your safety do not plug the grinder into a power source until all assembly and adjustments are complete Be sure that the bench grinder is...

Page 9: ...eaded mounting holes 2 Tighten screws H 5 8 Tool rest Refer to Figure 5 3 1 Install tool rest M by inserting two 3 8 x 3 4 hex cap screws F through two 3 8 flat washers J through the tool rest M into...

Page 10: ...of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed a...

Page 11: ...e voltage input to 230V 1 Turn grinder over and remove base plate 2 Rewire the leads according to the diagram in sect 13 0 3 Remove existing plug from grinder cord and attach a UL CSA listed plug desi...

Page 12: ...an approved grinding wheel dresser and dress the wheel face 7 2 2 Belt and Disc grinding 1 Remove belt before grinding on disc to prevent accidental contact of hands with belt 2 Always grind on downw...

Page 13: ...e apparent by visual inspection alone The ring test may identify an internal crack or void 9 2 Care of Grinding Wheels In normal use grinding wheels may become cracked grooved rounded at the edges chi...

Page 14: ...esh surface A wheel dresser is also used to true a wheel that is to make the grinding surface parallel to the tool rest so the entire wheel face presents an even surface to the work piece Proper use o...

Page 15: ...l reverse the brush on the grinder 9 7 Cleaning Metal shavings may still be hot from recent grinding operations Make sure shavings and debris are cold before cleaning the grinder Avoid use of the foll...

Page 16: ...circuit with higher rated fuse or circuit breaker Wheel or belt cannot rotate because of obstruction Unplug and turn grinding wheel or belt by hand to ensure free movement Clear any obstructions and r...

Page 17: ...ss so hard when grinding Electrical circuit overload too many machines running on same circuit Turn off other machines and try again Incorrect fuse or circuit breaker Have electrician upgrade service...

Page 18: ...2 5 in 414811 0 6M Hose Heat Resistant 2 5 x 24 4 in 12 0 Replacement Parts Replacement parts are listed on the following pages To order parts for the main grinder unit or reach the JET service depart...

Page 19: ...19 12 1 1 IBGM 8 Grinder with Multitool Exploded View...

Page 20: ...ad Screw 1 4 20 x 3 4 5 27 IBG8 27 Tool Rest Left 1 28 TS 0680041 Flat Washer 3 8 2 29 IBG8 29 Hex Cap Screw 3 8 16 x 5 8 2 31 TS 0060011 Hex Cap Screw 3 8 16 x 1 2 2 32 IBG8 32 Spark Guard Left 1 33...

Page 21: ...Tool Attachment 577115 Rubber Contact Wheel not shown 2 x 3 1 2 1 For other replacement parts on the Mulitool attachment contact Multitool at 800 660 0880 13 0 Wiring Diagram for IBGM 8 Grinder with M...

Page 22: ...tional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loc...

Page 23: ...23 This page intentionally left blank...

Page 24: ...24 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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