24
15.0
Lubrication schedule and general maintenance
Regularly scheduled maintenance is crucial to ensure a long service life for your machine. The schedule below shows
general cleaning, lubrication points and coolant replacement information for the ZH Series Lathes.
Push stop button
and power off before lubricating.
Follow local regulations for disposal of used coolant/lubricants. Minimize direct
skin contact with lubricants and coolants, and wear eye protection when pouring coolant in case of splash.
Mobile DTE® Oil Heavy Medium is recommended for the SAE-20W machine oil.
If the brand of oil is ever changed, it is recommended that you flush and clean the reservoir first to prevent any
compatibility issues.
Table 3
Section Element
Action
Lubricant
Frequency
8.3
Chuck
Grease jaws and scroll
#2 lithium tube grease
periodically
9.0
Fill at (1) ball oiler
SAE-20W machine oil
daily
9.0
Spindle/cam locks/
chuck body
light coat of oil
SAE-20W machine oil
periodically
8.2
All exposed metal
surfaces
light coat of oil
SAE-20W machine oil
frequently
9.0
Headstock
Drain and fill
SAE-20W machine oil
- after first 10 days,
- after next 20 days,
- every 2 to 3 months
9.0
Gearbox
Drain and fill
SAE-20W machine oil
- after first 3 months,
- every 6 months
9.0
Apron and Saddle
Drain and fill
SAE-20W machine oil
- after first 3 months,
- then annually
9.1
Leadscrew; Feed Rod;
Spindle Direction
Control Axle
Fill at oil port
SAE-20W machine oil
daily (1 or 2 times per
shift)
9.1
Travel Setting Rod
Fill at (1) ball oiler
SAE-20W machine oil
as needed
9.1
Cross slide
Fill at (2) ball oilers
SAE-20W machine oil
daily
9.1
Compound rest
Fill at (2) ball oilers
SAE-20W machine oil
daily
9.1
Tool Post
Fill at (1) ball oiler
SAE-20W machine oil
daily
9.1
Tailstock
Fill at (2) ball oilers
SAE-20W machine oil
daily
9.0
Anti-dust felt on v-ways
Clean
kerosene
Inspect weekly
9.2
Coolant reservoir
(follow coolant
manufacturer’s
directions)
Coolant of choice,
approx. 4 gallons
(follow coolant
manufacturer’s
directions)
9.2 Chip
trays
Clean; clear drain
filters
periodically
13.9 Steady
Rest
Lubricate finger shafts
and contact points
Lead-based grease
before each use
13.10 Follow
Rest
Lubricate finger shafts
and contact points
Lead-based grease
before each use
13.5 V-belts
Inspect and tighten if
needed
periodically
Summary of Contents for GH-1640ZK
Page 26: ...26 This page intentionally left blank ...
Page 27: ...27 This page intentionally left blank ...
Page 32: ...4 3 0 Stand Assembly Exploded View ...
Page 34: ...6 4 0 Brake Assembly Exploded View ...
Page 36: ...8 5 0 Bed Assembly Exploded View ...
Page 39: ...11 6 0 Headstock Assembly I Exploded View ...
Page 41: ...13 7 0 Headstock Assembly II Exploded View ...
Page 44: ...16 8 0 Headstock Assembly III Exploded View ...
Page 46: ...18 9 0 Headstock Assembly IV Exploded View ...
Page 48: ...20 10 0 Change Gear Box Assembly I Exploded View ...
Page 50: ...22 11 0 Change Gear Box Assembly II Exploded View ...
Page 52: ...24 12 0 Quick Change Gear Box I Exploded View ...
Page 55: ...27 13 0 Quick Change Gear Box II Exploded View ...
Page 57: ...29 14 0 Quick Change Gear Box III Exploded View ...
Page 59: ...31 15 0 Apron Assembly I Exploded View ...
Page 62: ...34 16 0 Apron Assembly II Exploded View ...
Page 65: ...37 17 0 Apron Assembly III Threading Dial Exploded View ...
Page 67: ...39 18 0 Saddle and Cross Slide Assembly Exploded View ...
Page 70: ...42 19 0 Tool Post and Compound Rest Exploded View ...
Page 72: ...44 20 0 Tailstock Assembly I Exploded View ...
Page 75: ...47 22 0 Steady Rest Assembly Exploded View ...
Page 78: ...50 24 0 Coolant and Work Light Assembly Exploded View ...
Page 83: ...55 28 1 Electrical Diagram GH 1640ZK Lathe 3PH 230V ...